Biggest changeOur unallocated corporate operating loss was lower due to lower incentive compensation benefits as a result of Company performance and the gain on the disposal of the MSIL joint venture offset by higher business realignment costs of $0.8 million and higher professional service costs. 26 Table of Contents Operating income (loss) by geographic location is summarized in the following table (in thousands): Year ended December 31, 2021 2020 Dollar increase / (decrease) Percent increase / (decrease) North America $ 13,072 $ (22,179) $ 35,251 158.9 % South America 995 3,766 (2,771) (73.6) % Europe and Other 1,344 10,749 (9,405) (87.5) % Operating income (loss) $ 15,411 $ (7,664) $ 23,075 301.1 % Our North American operating income increased due to the gain on sales of the Canton Facility, the PM sensor business and the MSIL joint venture, higher sales in our automotive and commercial vehicle markets and lower restructuring costs offsetting higher costs from supply chain disruptions.
Biggest changeOperating income (loss) by geographic location is summarized in the following table (in thousands): Year ended December 31, 2023 2022 Dollar increase / (decrease) Percent increase / (decrease) North America $ (13,566) $ (2,066) $ (11,500) 556.6 % South America 4,454 3,150 1,304 41.4 % Europe and Other 21,948 1,851 20,097 1085.7 % Operating income $ 12,836 $ 2,935 $ 9,901 337.3 % Our North American operating loss increased due to higher material and labor costs, higher business realignment, higher incentive compensation and a 2022 favorable legal settlement offset by a 2023 gain on disposal of fixed assets.
Net sales for our reportable segments, excluding inter-segment sales are summarized in the following table (in thousands): Year ended December 31, 2022 2021 Dollar increase / (decrease) Percent increase / (decrease) Control Devices $ 342,596 38.1 % $ 355,775 46.1 % $ (13,179) (3.7) % Electronics 505,097 56.1 357,910 46.5 147,187 41.1 % Stoneridge Brazil 52,230 5.8 56,777 7.4 (4,547) (8.0) % Total net sales $ 899,923 100.0 % $ 770,462 100.0 % $ 129,461 16.8 % Our Control Devices segment net sales decreased $13.2 million due to lower sales volumes in our served markets and unfavorable foreign currency translation of $20.0 million and $2.3 million, respectively, which were offset by negotiated price increases of $9.1 million.
Net sales for our reportable segments, excluding inter-segment sales are summarized in the following table (in thousands): Year ended December 31, 2022 2021 Dollar increase / (decrease) Percent increase / (decrease) Control Devices $ 342,596 38.1 % $ 355,775 46.2 % $ (13,179) (3.7) % Electronics 505,097 56.1 357,910 46.5 147,187 41.1 % Stoneridge Brazil 52,230 5.8 56,777 7.4 (4,547) (8.0) % Total net sales $ 899,923 100.0 % $ 770,462 100.0 % $ 129,461 16.8 % Our Control Devices segment net sales decreased $13.2 million due to lower sales volumes in our served markets and unfavorable foreign currency translation of $20.0 million and $2.3 million, respectively, which were offset by negotiated price increases of $9.1 million.
The effective tax rate of 72.6% is greater than the statutory tax rate primarily due to the impact of tax losses for which no benefit is recognized due to valuation allowances in certain jurisdictions, the tax impact of the sale of the Company’s minority interest in MSIL, partially offset by tax incentives.
The effective tax rate of 72.6% was greater than the statutory tax rate primarily due to the impact of tax losses for which no benefit is recognized due to valuation allowances in certain jurisdictions, the tax impact of the sale of the Company’s minority interest in MSIL, partially offset by tax incentives.
Equity loss (earnings) for Autotech were $0.8 million and $(1.9) million for the years ended December 31, 2022 and 2021 . The decrease in Autotech earnings was due to unfavorable 2022 fair value adjustments to fund investments. Equity earnings for MSIL were $1.8 million for the year ended December 31, 2021.
Equity loss (earnings) for Autotech Fund II were $0.8 million and $(1.9) million for the years ended December 31, 2022 and 2021. The decrease in Autotech Fund II earnings was due to unfavorable 2022 fair value adjustments to fund investments. Equity earnings for MSIL were $1.8 million for the year ended December 31, 2021.
This segment includes results of operations that manufacture actuators, sensors, switches and connectors. Electronics. This segment includes results of operations from the production of driver information systems, vision and safety systems, connectivity and compliance products and electronic control units. Stoneridge Brazil (“SRB”).
This segment includes results of operations that manufacture actuators, sensors, switches and connectors. Electronics. This segment includes results of operations from the production of driver information systems, vision and safety systems, connectivity and compliance products and electronic control units. Stoneridge Brazil.
Liquidity and Capital Resources Summary of Cash Flows for the years ended December 31, 2022 and 2021 (in thousands): Year ended December 31, 2022 2021 Dollar increase / (decrease) Net cash provided by (used for): Operating activities $ 6,806 $ (36,248) $ 43,054 Investing activities (28,581) 28,041 (56,622) Financing activities (7,297) 22,876 (30,173) Effect of exchange rate changes on cash and cash equivalents (1,677) (3,041) 1,364 Net change in cash and cash equivalents $ (30,749) $ 11,628 $ (42,377) Cash provided by operating activities increased compared to 2021 primarily due to a reduction in cash used to fund working capital levels primarily for inventory due to supply chain disruptions and new product launches.
Summary of Cash Flows for the years ended December 31, 2022 and 2021 (in thousands): Years ended December 31, 2022 2021 Dollar increase / (decrease) Net cash provided by (used for): Operating activities $ 6,806 $ (36,248) $ 43,054 Investing activities (28,581) 28,041 (56,622) Financing activities (7,297) 22,876 (30,173) Effect of exchange rate changes on cash and cash equivalents (1,677) (3,041) 1,364 Net change in cash and cash equivalents $ (30,749) $ 11,628 $ (42,377) Cash provided by operating activities increased compared to 2021 primarily due to a reduction in cash used to fund working capital levels primarily for inventory due to supply chain disruptions and new product launches.
The guidance will also allow companies to elect various optional expedients which would allow them to continue to apply hedge accounting for hedging relationships affected by the reference rate reform, if certain criteria are met. The new standard was effective upon issuance and generally can be applied to applicable contract modifications through December 31, 2022.
The guidance will also allow companies to elect various optional expedients which would allow them to continue to apply hedge accounting for hedging relationships affected by the reference rate reform, if certain criteria are met. The new standard was effective upon issuance and generally can be applied to applicable contract modifications through December 31, 2023.
The Company has contributed $8.1 million to the Autotech Fund II since December 2018. Management will continue to focus on efficiently managing its weighted-average cost of capital and believes that cash flows from operations and the availability of funds from our Credit Facility provides sufficient liquidity to meet our future growth and operating needs.
The Company has contributed $8.4 million to the Autotech Fund II since December 2018. Management will continue to focus on efficiently managing its weighted-average cost of capital and believes that cash flows from operations and the availability of funds from our Credit Facility provides sufficient liquidity to meet our future growth and operating needs.
Cost of Goods Sold and Gross Margin. Cost of goods sold increased compared to 2021 and our gross margin decreased to 19.4% in 2022 compared to 21.7% in 2021.
Cost of Goods Sold and Gross Marg in. Cost of goods sold increased compared to 2021 and our gross margin decreased to 19.4% in 2022 compared to 21.7% in 2021.
Our Stoneridge Brazil segment gross margin as a percentage of sales was consistent with the prior year as adverse leverage of fixed costs from lower product sales was offset by favorable sales mix from a greater percentage of monitoring service fees. Selling, General and Administrative (“SG&A”).
Our Stoneridge Brazil segment gross margin as a percentage of sales was consistent with the prior year as adverse leverage of fixed costs from lower product sales was offset by favorable sales mix from a greater percentage of monitoring service fees. Selling, General and Administrative .
D&D costs decreased by $0.9 million due to higher customer reimbursements for ongoing development activities in our Electronics segment of $8.3 million that were offset by increased spend for awarded business program launches and development of advanced technologies and systems in our Electronics, Control Devices and Stoneridge Brazil segments. Operating Income (Loss).
D&D costs decreased by $0.9 million due to higher customer reimbursements for ongoing development activities in our Electronics segment of $8.3 million that were offset by increased spend for awarded business program launches and development of advanced technologies and systems in our Electronics, Control Devices and Stoneridge Brazil segments. 25 Table of Contents Operating Income (Loss).
Our critical accounting policies, those most important to the financial presentation and those that are the most complex, subjective or require significant judgment, are as follows. For additional information, see Item 8 of Part II, “Financial Statements and Supplementary Data — Note 2 — Summary of Significant Accounting Policies.” 31 Table of Contents Revenue Recognition and Sales Commitments.
Our critical accounting policies, those most important to the financial presentation and those that are the most complex, subjective or require significant judgment, are as follows. For additional information, see Item 8 of Part II, “Financial Statements and Supplementary Data — Note 2 — Summary of Significant Accounting Policies.” Revenue Recognition and Sales Commitments.
Offsetting these favorable items were the 2021 gain on disposal of the MSIL joint venture, the 2021 gain on disposal of the PM Sensor business and unfavorable net adjustments for Brazilian indirect tax credits. Design and Development (“D&D”).
Offsetting these favorable items were the 2021 gain on disposal of the MSIL joint venture, the 2021 gain on disposal of the PM Sensor business and unfavorable net adjustments for Brazilian indirect tax credits. Design and Development.
In 2022, cost of goods sold increased by $58.4 million, or 6.5% of net sales, due to semiconductor spot buy purchases that was offset by customer recoveries. The impact of these spot buy 22 Table of Contents purchases reduced gross margin percent by 1.4%.
In 2022, cost of goods sold increased by $58.4 million, or 6.5% of net sales, due to semiconductor spot buy purchases that was offset by customer recoveries. The impact of these spot buy purchases reduced gross margin percent by 1.4%.
Our U.S. federal general business credits, if unused, begin to expire in 2026, and the state and foreign tax credits expire at various times.
Our U.S. federal general business credits, if unused, begin to expire in 2027, and the state and foreign tax credits expire at various times.
At December 31, 2022 and 2021 there was $1.5 million and $3.1 million, respectively, in borrowings outstanding recorded within current portion of debt. In addition, the Suzhou subsidiary has a bank acceptance draft line of credit which facilitates the extension of trade payable payment terms by 180 days.
At December 31, 2023 and 2022 there was $2.1 million and $1.5 million, respectively, in borrowings outstanding recorded within current portion of debt. In addition, the Suzhou subsidiary has a bank acceptance draft line of credit which facilitates the extension of trade payable payment terms by 180 days.
(B) In December 2018, the Company entered into an agreement to make a $10.0 million investment in a fund (“Autotech Fund II”) managed by Autotech Ventures (“Autotech”), a venture capital firm focused on ground transportation technology. The Company’s $10.0 million investment in the Autotech Fund II will be contributed over the expected ten year life of the fund.
(B) In December 2018, the Company entered into an agreement to make a $10.0 million investment in Autotech Fund II managed by Autotech, a venture capital firm focused on ground transportation technology. The Company’s $10.0 million investment in the Autotech Fund II will be contributed over the expected ten year life of the fund.
We record certain foreign currency transaction losses (gains) as a component of other income, net on the consolidated statement of operations.
We record certain foreign currency transaction losses (gains) as a component of other expense, net on the consolidated statement of operations.
Year Ended December 31, 2022 Compared To Year Ended December 31, 2021 Consolidated statements of operations as a percentage of net sales are presented in the following table (in thousands): Year ended December 31, 2022 2021 Dollar increase / (decrease) Net sales $ 899,923 100.0 % $ 770,462 100.0 % $ 129,461 Costs and expenses: Cost of goods sold 724,997 80.6 603,604 78.3 121,393 Selling, general and administrative 106,695 11.9 116,000 15.1 (9,305) Gain on sale of Canton Facility, net — — (30,718) (4.0) 30,718 Design and development 65,296 7.3 66,165 8.6 (869) Operating income 2,935 0.3 15,411 2.0 (12,476) Interest expense, net 7,097 0.8 5,189 0.7 1,908 Equity in loss (earnings) of investee 823 0.1 (3,658) (0.5) 4,481 Other expense, net 5,711 0.6 1,444 0.3 4,267 (Loss) income before income taxes (10,696) (1.2) 12,436 1.5 (23,132) Provision for income taxes 3,360 0.4 9,030 1.2 (5,670) Net (loss) income $ (14,056) (1.6) % $ 3,406 0.3 % $ (17,462) 21 Table of Contents Net Sales.
As additional jurisdictions implement this legislation, our effective tax rate and cash tax payments could increase in future years. 23 Table of Contents Year Ended December 31, 2022 Compared To Year Ended December 31, 2021 Consolidated statements of operations as a percentage of net sales are presented in the following table (in thousands): Year ended December 31, 2022 2021 Dollar increase / (decrease) Net sales $ 899,923 100.0 % $ 770,462 100.0 % $ 129,461 Costs and expenses: Cost of goods sold 724,997 80.6 603,604 78.3 121,393 Selling, general and administrative 106,695 11.9 116,000 15.1 (9,305) Gain on sale of Canton Facility, net — — (30,718) (4.0) 30,718 Design and development 65,296 7.3 66,165 8.6 (869) Operating income 2,935 0.3 15,411 2.0 (12,476) Interest expense, net 7,097 0.8 5,189 0.7 1,908 Equity in loss (earnings) of investee 823 0.1 (3,658) (0.5) 4,481 Other expense, net 5,711 0.6 1,444 0.2 4,267 (Loss) income before income taxes (10,696) (1.2) 12,436 1.6 (23,132) Provision for income taxes 3,360 0.4 9,030 1.2 (5,670) Net (loss) income $ (14,056) (1.6) % $ 3,406 0.4 % $ (17,462) Net Sales.
Although we believe that our warranty liability is adequate and that the judgment applied is appropriate, such amounts estimated to be due and payable could differ materially from what will actually transpire in the future. Contingencies.
Although we believe that our warranty liability is adequate and that the judgment applied is appropriate, such amounts estimated to be due and payable could differ materially from what will actually transpire in the future. 29 Table of Contents Contingencies.
The Company’s wholly-owned subsidiary located in Suzhou, China, has lines of credit which allow up to a maximum borrowing level of 20.0 million Chinese yuan, or $2.9 million at December 31, 2022 and 50.0 million Chinese yuan, or $7.9 million at December 31, 2021.
The Company’s wholly-owned subsidiary located in Suzhou, China, has lines of credit which allow up to a maximum borrowing level of 20.0 million Chinese yuan, or $2.8 million and $2.9 million, at December 31, 2023 and 2022, respectively.
The Company’s wholly-owned subsidiary located in Stockholm, Sweden, has an overdraft credit line which allows overdrafts on the subsidiary’s bank account up to a daily maximum level of 20.0 million Swedish krona, or $1.9 million and $2.2 million, at December 31, 2022 and 2021, respectively. At December 31, 2022, there were no borrowings outstanding on this overdraft credit line.
The Company’s wholly-owned subsidiary located in Stockholm, Sweden, has an overdraft credit line which allows overdrafts on the subsidiary’s bank account up to a daily maximum level of 20.0 million Swedish krona, or $2.0 million and $1.9 million, at December 31, 2023 and 2022, respectively.
Our future results could also be unfavorably affected by increased commodity prices as commodity fluctuations impact the cost of our raw material purchases. At December 31, 2022, we had a cash and cash equivalents balance of approximately $54.8 million, of which 91.4% was held in foreign locations.
Our future results could also be unfavorably affected by increased commodity prices as commodity fluctuations impact the cost of our raw material purchases. At December 31, 2023, we had a cash and cash equivalents balance of approximately $40.8 million, of which 94.1 % was held in foreign locations.
Net sales by geographic location are summarized in the following table (in thousands): Year ended December 31, 2022 2021 Dollar increase / (decrease) Percent increase / (decrease) North America $ 444,928 49.4 % $ 386,944 50.2 % $ 57,984 15.0 % South America 52,230 5.8 56,777 7.4 (4,547) (8.0) % Europe and Other 402,765 44.8 326,741 42.4 76,024 23.3 % Total net sales $ 899,923 100.0 % $ 770,462 100.0 % $ 129,461 16.8 % The increase in North American net sales was mostly attributable to increases in sales volume in our Electronics segment commercial vehicle and off-highway markets of $33.8 million and $6.0 million, respectively and in our Control Devices segment automotive market of $2.9 million offset by sales volume decreases in our Control Devices segment commercial vehicle market of $3.4 million.
Our Stoneridge Brazil segment net sales decreased $4.5 million due to lower sales in most Stoneridge Brazil product lines of $7.8 million offset by favorable foreign currency translation of $2.6 million and higher sales of tracking devices and monitoring services fees of $0.7 million. 24 Table of Contents Net sales by geographic location are summarized in the following table (in thousands): Year ended December 31, 2022 2021 Dollar increase / (decrease) Percent increase / (decrease) North America $ 444,928 49.4 % $ 386,944 50.2 % $ 57,984 15.0 % South America 52,230 5.8 56,777 7.4 (4,547) (8.0) % Europe and Other 402,765 44.8 326,741 42.4 76,024 23.3 % Total net sales $ 899,923 100.0 % $ 770,462 100.0 % $ 129,461 16.8 % The increase in North American net sales was mostly attributable to increases in sales volume in our Electronics segment commercial vehicle and off-highway markets of $33.8 million and $6.0 million, respectively and in our Control Devices segment automotive market of $2.9 million offset by sales volume decreases in our Control Devices segment commercial vehicle market of $3.4 million.
As a result of the amendments, the Company was in compliance with all covenants at December 31, 2022. The Company has not experienced a violation that would limit the Company’s ability to borrow under the Credit Facility, as amended and does not expect that the covenants under it will restrict the Company’s financing flexibility.
The Company was in compliance with all covenants at December 31, 2023. The Company has not experienced a violation that would limit the Company’s ability to borrow under the Credit Facility and does not expect that the covenants under it will restrict the Company’s financing flexibility.
The Credit Facility also contains affirmative and negative covenants and events of default that are customary for credit arrangements of this type 28 Table of Contents including covenants that place restrictions and/or limitations on the Company’s ability to borrow money, make capital expenditures and pay dividends. The Credit Facility had an outstanding balance of $167.8 million at December 31, 2022.
The Credit Facility also contains affirmative and negative covenants and events of default that are customary for credit arrangements of this type including covenants that place restrictions and/or limitations on the Company’s ability to borrow money, make capital expenditures and pay dividends. The Credit Facility had an outstanding balance of $189.3 million at December 31, 2023.
Offsetting 23 Table of Contents these gains were increased contribution from higher sales levels and 2022 non-recurring commercial and legal settlements.
Offsetting these gains were increased contribution from higher sales levels and 2022 non-recurring commercial and legal settlements.
Net cash provided by investing activities increased compared to 2020 due to proceeds from the sale of the Canton Facility, from the disposal of the MSIL joint venture and from the disposal of the PM sensor business as well as lower capital expenditures and capitalized software costs which were offset by higher investments in the Autotech Fund II.
Net cash used for investing activities increased compared to the prior year due to 2021 proceeds from the sale of the Canton Facility, from the disposal of the MSIL joint venture and from the disposal of the PM sensor business as well as higher capital expenditures and capitalized software costs which were offset by 2022 proceeds from the settlement of the net investment hedges and lower investments in the Autotech Fund II.
Dollar strengthened against the euro, Swedish krona 19 Table of Contents and Argentine peso in 2022 and the euro, Swedish krona, Brazilian real, Argentine peso and Mexican peso in 2021, unfavorably impacting our reported results. On November 2, 2021, the Company entered into a Share Purchase Agreement (the “SPA”) with Minda Corporation Limited (“Minda”), as the buyer, and MSIL.
Dollar strengthened against the Chinese yuan and Argentine peso in 2023 and the euro, Swedish krona, Chinese yuan and Argentine peso in 2022, unfavorably impacting our reported results. On November 2, 2021, the Company entered into a Share Purchase Agreement (the “SPA”) with Minda Corporation Limited (“Minda”), as the buyer, and MSIL.
Recently Issued Accounting Standards Not Yet Adopted as of December 31, 2021 In March 2020, the FASB issued ASU 2020-04, “Reference Rate Reform (Topic 848) – Facilitation of the Effects of Reference Rate Reform on Financial Reporting.” The guidance in ASU 2020-04 provides temporary optional expedient and exceptions to the guidance in U.S.
Recently Adopted Accounting Standards In March 2020, the Financial Accounting Standards Board (“FASB”) issued Accounting Standards Update (“ASU”) 2020-04, “Reference Rate Reform (Topic 848) – Facilitation of the Effects of Reference Rate Reform on Financial Reporting.” The guidance in ASU 2020-04 provides temporary optional expedient and exceptions to the guidance in U.S.
The bank acceptance draft line of credit allows up to a maximum borrowing level of 60.0 million Chinese yuan, or $8.7 million, at December 31, 2022 and 15.0 million Chinese yuan, or $2.4 million at December 31, 2021.
The bank acceptance draft line of credit allows up to a maximum borrowing level of 60.0 million Chinese yuan, or $8.5 million, at December 31, 2023 and $8.7 million at December 31, 2022. There was $2.4 million and $2.0 million utilized on the Suzhou bank acceptance draft line of credit at December 31, 2023 and 2022, respectively.
As of December 31 2022, the Company’s cumulative investment in the Autotech Fund II was $8.1 million. The Company contributed $1.0 million and $3.2 million, net to the Autotech Fund II during the years ended December 31, 2022 and 2021, respectively. Our future results could also be adversely affected by unfavorable changes in foreign currency exchange rates.
The Company contributed $0.4 million and $1.0 million, net to the Autotech Fund II during the years ended December 31, 2023 and 2022, respectively. 28 Table of Contents Our future results could also be adversely affected by unfavorable changes in foreign currency exchange rates.
At December 31, 2022 and 2021, we had cash and cash equivalents of $54.8 million and $85.5 million, respectively. At December 31, 2022 and 2021 , we had $167.8 million and $164.0 million , respectively, in borrowings outstanding on the 2019 Credit Facility.
At December 31, 2023 and 2022, we had cash and cash equivalents of $40.8 million and $54.8 million, respectively. At December 31, 2023 and 2022 , we had $189.3 million and $167.8 million , respectively, in borrowings outstanding on the Credit Facility.
Net cash used for financing activities increased compared to the prior year primarily due to lower Credit Facility net borrowings and the 2022 cash payment of Stoneridge Brazil earn-out consideration.
Net cash provided by financing activities increased compared to the prior year primarily due to higher Credit Facility net borrowings, offset by the 2022 cash payment of Stoneridge Brazil earn-out consideration and 2023 debt issuance costs.
We monitor these factors and adjust our effective tax rate accordingly. Other Matters A significant portion of our sales are outside of the United States. These sales are generated by our non-U.S. based operations, and therefore, movements in foreign currency exchange rates can have a significant effect on our results of operations, which are presented in U.S. dollars.
These sales are generated by our non-U.S. based operations, and therefore, movements in foreign currency exchange rates can have a significant effect on our results of operations, which are presented in U.S. dollars.
In 2021, income tax expense of $9.0 million was attributable to the gain on the sale of the Canton facility, the gain on the sale of the Company’s minority interest in MSIL, the mix of earnings among tax jurisdictions as well as tax losses for which no benefit is recognized due to valuation allowances in certain jurisdictions.
The effective tax rate of (31.4)% varies from the statutory tax rate primarily due to tax credits and incentives offset by the impact of tax losses for which no benefit is recognized due to valuation allowances in certain jurisdictions as well as U.S. tax on foreign earnings. 26 Table of Contents In 2021, income tax expense of $9.0 million was attributable to the gain on the sale of the Canton facility, the gain on the sale of the Company’s minority interest in MSIL, the mix of earnings among tax jurisdictions as well as tax losses for which no benefit is recognized due to valuation allowances in certain jurisdictions.
The 2022 decrease in cash and cash equivalents was due to capital expenditures for new product launches and to support higher working capital levels, mostly inventory as a result of supply chain disruptions, new product launches and expectations for increased production and new product launches.
The 2023 decrease in cash and cash equivalents was due to capital expenditures for new product launches and relatively higher working capital levels to support higher sales and production levels as well as the residual impact of supply chain issues on inventory.
In December 2018, the Company entered into an agreement to make a $10.0 million investment in a fund (“Autotech Fund II”) managed by Autotech Ventures (“Autotech”), a venture capital firm focused on ground transportation technology. The Company’s $10.0 million investment in the Autotech Fund II will be contributed over the expected ten-year life of the fund.
In December 2018, the Company entered into an agreement to make a $10.0 million investment in Autotech Fund II managed by Autotech. The Company’s $10.0 million investment in the Autotech Fund II will be contributed over the expected ten-year life of the fund. As of December 31 2023, the Company’s cumulative investment in the Autotech Fund II was $8.4 million.
Based on IHS Market production forecast, the North American automotive market is expected to increase to 15.1 million units in 2023 from 14.3 million units in 2022 as this market continues to recover from supply chain disruptions and economic 18 Table of Contents headwinds.
Based on IHS Market production forecasts, the North American automotive market is expected to increase from 15.6 million units in 2023 to 15.8 million units in 2024 as this market continues to recover from the effects of prior supply chain disruptions, the impact of the UAW strike in the fourth quarter of 2024 and economic headwinds.
Our receivable terms and collections rates have remained consistent between periods presented. 27 Table of Contents Net cash used for investing activities increased compared to the prior year due to 2021 proceeds from the sale of the Canton Facility, from the disposal of the MSIL joint venture and from the disposal of the PM sensor business as well as higher capital expenditures and capitalized software costs which were offset by 2022 proceeds from the settlement of the net investment hedges and lower investments in the Autotech Fund II.
Our receivable terms and collections rates have remained consistent between periods presented. Net cash used for investing activities increased compared to the prior year due to higher capital expenditures and capitalized software development costs and cash proceeds from the 2022 settlement of the net investment hedges offset by increased proceeds from the sale of fixed assets.
Equity earnings for Autotech were $1.9 million and $0.1 million for the years ended December 31, 2021 and 2020 . The increase in Autotech earnings was due to favorable 2021 fair value adjustments to fund investments. Other Expense (Income), net .
Equity losses for Autotech Fund II were $0.5 million and $0.8 million for the years ended December 31, 2023 and 2022 . The decrease in Autotech Fund II earnings was due to unfavorable 2023 and 2022 fair value adjustments to fund investments and fund expenses. Other Expense, net .
This segment includes results of operations that design and manufacture vehicle tracking devices and monitoring services, vehicle security alarms and convenience accessories, in-vehicle audio and infotainment devices, driver information systems and telematics solutions. Overview The global macroeconomic environment in 2022 continued to provide a challenging backdrop for the global transportation industry and our served markets.
This segment includes results of operations that design and manufacture vehicle tracking devices and monitoring services, vehicle security alarms and convenience accessories, in-vehicle audio and infotainment devices, driver information systems and telematics solutions.
In October 2022, the International Monetary Fund forecasted the Brazil gross domestic product to grow 2.8% in 2022 and 1.0% in 2023. We expect our served market channels to remain stable based on current market conditions. Stoneridge Brazil will focus on continuing to grow our OEM capabilities in-region to better support our global customers.
We expect our served market channels to remain relatively stable in 2024 based on current market conditions. Stoneridge Brazil will focus on continuing to grow our OEM capabilities in-region to better support our global customers.
At December 31, 2021, there was 19.0 million Swedish krona, or $2.1 million outstanding on this overdraft credit line. During the year ended December 31, 2022, the subsidiary borrowed 380.7 million Swedish krona, or $36.6 million, and repaid 399.6 million Swedish krona, or $38.4 million.
At December 31, 2023 and 2022, there were no borrowings outstanding on this overdraft credit line. During the year ended December 31, 2023, the subsidiary borrowed and repaid 358.5 million Swedish krona, or $35.6 million.
Outlook The Company believes that focusing on products that address industry megatrends will have a positive effect on both our top-line growth and underlying margins. For example, the Company is aligned with platforms likely to perform well against overall market dynamics including our content on electrified vehicle platforms.
Outlook The Company believes that focusing on products that address industry megatrends has had and will continue to have a positive effect on both our top-line growth and underlying margins.
Our Stoneridge Brazil segment net sales decreased $4.5 million due to lower sales in most Stoneridge Brazil product lines of $7.8 million offset by favorable foreign currency translation of $2.6 million and higher sales of tracking devices and monitoring services fees of $0.7 million.
Our Stoneridge Brazil segment net sales increased $5.0 million due to higher sales in our OEM product line and favorable foreign currency translation offset by lower sales demand for our other product lines .
Segment gross margin as a percent of sales decreased primarily due to increased material costs associated with supply chain disruptions including spot purchases of electronic components, adverse foreign exchange fluctuations and inflation offset by increased contribution from higher sales levels and negotiated price increases.
Segment gross margin as a percent of sales increased primarily due to higher contribution from higher sales levels, negotiated price increases, lower material costs including the favorable effect of foreign currency and lower required electronic component spot buy purchases offset by an increase in labor and overhead costs.
Commitments and Contingencies See Note 11 to the consolidated financial statements for disclosures of the Company’s commitments and contingencies. Seasonality Our Control Devices and Electronics segments are moderately seasonal, impacted by mid-year and year-end shutdowns and the ramp-up of new model production at key customers.
Seasonality Our Control Devices and Electronics segments are moderately seasonal, impacted by mid-year and year-end shutdowns and the ramp-up of new model production at key customers. In addition, the demand for our Stoneridge Brazil segment consumer products is generally higher in the second half of the year.
Summary of Future Cash Flows The following table summarizes our future cash outflows resulting from financial contracts and commitments, as of December 31, 2022 (in thousands): Total Less than 1 year 2-3 years 4-5 years After 5 years Credit Facility $ 167,802 $ — $ 167,802 $ — $ — Debt 1,450 1,450 — — — Interest payments (A) 15,852 10,577 5,275 — — Operating leases 16,547 4,357 7,152 3,059 1,979 Total contractual obligations (B) $ 201,651 $ 16,384 $ 180,229 $ 3,059 $ 1,979 (A) Includes estimated payments under the Company’s Credit Facility and other debt obligations using the most current interest rate and principal balance information available at December 31, 2022, extended through the end of the term.
Net cash used for financing activities increased compared to the prior year primarily due to lower Credit Facility net borrowings and the 2022 cash payment of Stoneridge Brazil earn-out consideration. 27 Table of Contents Summary of Future Cash Flows The following table summarizes our future cash outflows resulting from financial contracts and commitments, as of December 31, 2023 (in thousands): Total Less than 1 year 2-3 years 4-5 years After 5 years Credit Facility $ 189,346 $ — $ 189,346 $ — $ — Debt 2,113 2,113 — — — Interest payments (A) 45,116 15,498 29,618 — — Operating leases 12,959 4,220 5,622 2,125 992 Total contractual obligations (B) $ 249,534 $ 21,831 $ 224,586 $ 2,125 $ 992 (A) Includes estimated payments under the Company’s Credit Facility and other debt obligations using the most current interest rate and principal balance information available at December 31, 2023, extended through the end of the term.
Furthermore, given the current economic climate and recent fluctuations in certain commodity prices, we believe that an increase in such items could significantly affect our profitability. See Note 10 to the consolidated financial statements for additional details on the Company’s commodity price and foreign currency exchange rate risks.
Inflation and International Presence By operating internationally, we are affected by foreign currency exchange rates and the economic conditions of certain countries. Furthermore, given the current economic climate and recent fluctuations in certain commodity prices, we believe that an increase in such items could significantly affect our profitability.
Business realignment costs of $0.3 million and $1.4 million were incurred during the years ended December 31, 2022 and 2021, respectively. Because of the competitive nature of the markets we serve, we face pricing pressures from our customers in the ordinary course of business.
Because of the competitive nature of the markets we serve, we face pricing pressures from our customers in the ordinary course of business.
Other expense (income), net of $1.4 million, increased by $2.9 million in 2021 compared to other income, net of $1.5 million for 2020 primarily due to 2021 foreign currency losses in our Electronics segment and 2020 foreign currency transaction gains in our Stoneridge Brazil and Electronics segments. Provision (Benefit) for Income Taxes.
Other expense, net of $1.2 million, decreased by $4.5 million in 2023 compared to other expense, net of $5.7 million for 2022 primarily due to the impact of favorable foreign currency movements in our Electronics and Control Devices segments from moderated strengthening of the U.S. dollar. Provision for Income Taxes.
The effective tax rate of (31.4)% varies from the statutory tax rate primarily due to tax credits and incentives offset by the impact of tax losses for which no benefit is recognized due to valuation allowances in certain jurisdictions as well as U.S. tax on foreign earnings.
In 2023 and 2022, the provision for income taxes was impacted by jurisdictional earnings mix, U.S. taxes on foreign earnings, various tax credits and incentives and tax losses for which no benefit is recognized due to valuation allowances.
Critical Accounting Policies and Estimates The preparation of financial statements in conformity with U.S.
See Note 10 to the consolidated financial statements for additional details on the Company’s commodity price and foreign currency exchange rate risks. Critical Accounting Policies and Estimates The preparation of financial statements in conformity with U.S.
However, it is possible that future borrowing flexibility under the Credit Facility may be limited as a result of lower than expected financial performance due to the adverse impact of supply chain disruptions and COVID-19 on the Company’s markets and general global demand.
However, it is possible that future borrowing flexibility under the Credit Facility may be limited as a result of lower than expected financial performance. The Company expects to make additional repayments on the Credit Facility when cash exceeds the amount needed for operations and to remain in compliance with all covenants.
The increase in net sales in Europe and Other was primarily due to increases in our European commercial vehicle and off-highway markets of $28.4 million and $14.4 million, respectively, and increases in our China automotive and agricultural vehicle markets of $3.8 million and $2.2 million, respectively.
The increase in net sales in Europe and Other was due to increases in our European and China commercial vehicle markets of $55.2 million and $4.5 million, respectively, China automotive of $2.2 million and negotiated price increases o f $2.2 million. These increases were offset by lower required customer recoveries of electronic component spot buys of $39.7 million.
Our Electronics segment net sales increased by 41.1% primarily due to higher sales volumes in our European commercial, North American commercial, European off-highway and North American off-highway vehicle markets as well as favorable customer pricing for recoveries of semiconductor spot buy purchases and negotiated price increases offset by unfavorable foreign exchange fluctuations .
Our Electronics segment net sales increased by 14.1% primarily due to higher sales volumes in our European and North American commercial vehicle markets, including the launches of a next generation tachograph product for OEM and aftermarket applications in Europe and our first OEM MirrorEye program in North America, and the impact of negotiated price increases offset by lower required electronic component spot buy purchases.
This will drive steady future growth and provide a platform to continue to rotate our local portfolio to more closely align with our global business. Our financial performance in our Stoneridge Brazil segment is also subject to uncertainty from movements in the Brazilian Real and Argentina Peso foreign currencies.
This focus will provide opportunities for future growth and provide a platform to continue to rotate our local portfolio to more closely align with our global business.
Segment operating income increased primarily due to higher sales and margin, lower SG&A spending and lower D&D cost from higher customer reimbursements. Our Stoneridge Brazil segment net sales decreased by 8.0% due to lower sales in most Stoneridge Brazil product lines offset by favorable foreign currency translation and slightly higher sales of tracking devices and monitoring services.
Our Stoneridge Brazil segment net sales increased by 9.5% due to favorable foreign currency translation and higher sales of our OEM products offset by lower sales demand for our other product lines. Segment gross margin increased due to increased contribution margin from higher sales and favorable foreign currency fluctuations.
Design and Development. D&D costs increased by $16.8 million mostly due to increased spend in our Electronics segment of $14.4 million comprised of higher consulting and prototype costs as well as lower customer reimbursements offset by higher capitalized software development costs for ongoing development activities for awarded business programs and development of advanced technologies and systems. Operating Income (Loss).
D&D costs increased by $5.8 million due to lower customer reimbursements and higher costs related to product launch preparations offset by increases in capitalized software development costs for our Electronics segment. All other segments also incurred slightly higher spending attributable to product launch activities. Operating Income.
This variable rate facility provides the flexibility to refinance other outstanding debt or finance acquisitions through June 2024. The Credit Facility contains certain financial covenants that require the Company to maintain less than a maximum leverage ratio and more than a minimum interest coverage ratio.
As outlined in Note 5 to our consolidated financial statements, the Credit Facility permits borrowing up to a maximum level of $275.0 million through November 2, 2026. The Credit Facility contains certain financial covenants that require the Company to maintain less than a maximum leverage ratio and more than a minimum interest coverage ratio.
Our Electronics segment operating loss increased primarily due to higher costs from supply chain disruptions including spot purchases of electronic components net of recoveries and higher D&D costs offset by higher sales.
Our Electronics segment gross margin increased due to the contribution from higher sales levels, including negotiated price increases, and the reduction of the adverse effect of required electronic component spot buy purchases, net of customer recoveries, offset by higher labor and overhead costs including wages and warranty expense.
We continue to engage in initiatives to reduce working capital including reducing on-hand inventory by refining our procurement process and managing the on-time collection of our accounts receivable balances. Our future effective tax rate depends on various factors, such as changes in tax laws, regulations, accounting principles and our jurisdictional mix of earnings.
Our future effective tax rate depends on various factors, such as changes in tax laws, regulations, accounting principles and our jurisdictional mix of earnings. We monitor these factors and the impact on our effective tax rate. Other Matters A significant portion of our sales are outside of the United States.
Net sales for our reportable segments, excluding inter-segment sales are summarized in the following table (in thousands): Year ended December 31, 2021 2020 Dollar increase / (decrease) Percent increase /(decrease) Control Devices $ 355,775 46.1 % $ 342,576 52.9 % $ 13,199 3.9 % Electronics 357,910 46.5 257,767 39.7 100,143 38.9 % Stoneridge Brazil 56,777 7.4 47,663 7.4 9,114 19.1 % Total net sales $ 770,462 100.0 % $ 648,006 100.0 % $ 122,456 18.9 % Our Control Devices segment net sales increased $13.2 million due to recovery from 2020 COVID-19 impacts in our North American automotive and agricultural vehicle markets of $23.4 million and $2.7 million, respectively, and an increase in our China automotive and commercial vehicle markets of $3.8 million and $0.4 million, respectively, as well as a favorable foreign currency translation of $3.2 million.
Net sales for our reportable segments, excluding inter-segment sales are summarized in the following table (in thousands): Year ended December 31, 2023 2022 Dollar increase / (decrease) Percent increase / (decrease) Control Devices $ 342,065 35.1 % $ 342,596 38.1 % $ (531) (0.2) % Electronics 576,539 59.0 505,097 56.1 71,442 14.1 % Stoneridge Brazil 57,214 5.9 52,230 5.8 4,984 9.5 % Total net sales $ 975,818 100.0 % $ 899,923 100.0 % $ 75,895 8.4 % Our Control Devices segment net sales decreased $0.5 million due to a decrease in our North American automotive market of $6.3 million, including the adverse impact of the UAW strike in the fourth quarter of 2023 and a slower than expected penetration rate for electric vehicle platforms, as well as a decrease in our agricultural market of $1.1 million.
Spot buy material purchasing activity, which is recognized as revenue and material costs, was mostly passed through to the customer and was driven by electronic component shortages. The Company expects spot buy activity to continue in 2023 but cannot predict the duration or magnitude of continued spot buy activity due to volatile supply chains and component availability.
Recovery from customers related to spot buys of materials purchased by the Company on behalf of those customers increased net sales by $14.6 million and $58.4 million for 2023 and 2022, respectively. Spot buy material purchasing activity, which is recognized as revenue and material costs, was mostly passed through to customers and was driven by electronic component shortages.
The magnitude of the adverse impact on our financial condition, results of operations and cash flows will depend on the evolution of the semiconductor supply shortage, vehicle production schedules and supply chain impacts. Segments We are organized by products produced and markets served. Under this structure, our operations have been reported using the following segments: Control Devices.
The following discussion and analysis should be read in conjunction with the consolidated financial statements and notes related thereto and other financial information included elsewhere herein. Segments We are organized by products produced and markets served. Under this structure, our operations have been reported using the following segments: Control Devices.
Our operating results in Europe and Other decreased primarily due to higher costs from supply chain disruptions including spot purchases of electronic components net of recoveries and higher D&D costs offset by higher sales in our commercial vehicle and off-highway markets as well as a favorable foreign currency translation impact. Interest Expense, net.
Operating income in South America increased due to higher sales levels offset by higher SG&A and D&D spending. Our operating results in Europe and Other increased primarily due to contribution from higher sales levels offset by higher D&D expense. Interest Expense, net.
Cost of Goods Sold and Gross Margin. Cost of goods sold increased compared to 2020 and our gross margin decreased to 21.7% in 2021 compared to 23.8% in 2020.
In addition, we experienced unfavorable foreign currency translation of $5.7 million. Cost of Goods Sold and Gross Margin. Cost of goods sold increased compared to 2022 and our gross margin increased to 20.6% in 2023 compared to 19.4% in 2022.
Our Control Devices segment gross margin decreased due to costs associated with supply chain disruptions offset by lower restructuring and realignment costs of $1.7 million and favorable leverage of fixed costs from higher sales levels.
The increase in overhead as a percentage of sales was attributable to higher indirect wage inflation and warranty costs which offset favorable fixed cost leverage from higher sales levels. Our Control Devices segment gross margin decreased primarily due to higher direct material costs associated with inflation and financial support for a troubled supplier as well as unfavorable sales mix.
In 2021, cost of goods sold increased by $17.6 million, or 2.3% of net sales, due to semiconductor spot buy purchases which was offset by customer recoveries.
The impact of these spot buy purchases increased cost of goods sold by $14.6 million, or 1.5% of net sales, and $58.4 million, or 6.5% of sales, during 2023 and 2022, respectively, which reduced gross margin percent by 0.3 % and 1.4% in 2023 and 2022, respectively.
Summary of Cash Flows for the years ended December 31, 2021 and 2020 (in thousands): Years ended December 31, 2021 2020 Dollar increase / (decrease) Net cash provided by (used for): Operating activities $ (36,248) $ 28,641 $ (64,889) Investing activities 28,041 (33,885) 61,926 Financing activities 22,876 6,513 16,363 Effect of exchange rate changes on cash and cash equivalents (3,041) 3,247 (6,288) Net change in cash and cash equivalents $ 11,628 $ 4,516 $ 7,112 Cash used for operating activities increased compared to 2020 primarily due to an increase in cash used to fund working capital levels primarily for inventory, which was impacted by supply chain disruptions and production volatilities, offset by higher net income, net of the reconciling adjustment for the gain on the sale of the Canton Facility.
Liquidity and Capital Resources Summary of Cash Flows for the years ended December 31, 2023 and 2022 (in thousands): Year ended December 31, 2023 2022 Dollar increase / (decrease) Net cash provided by (used for): Operating activities $ 4,946 $ 6,806 $ (1,860) Investing activities (36,979) (28,581) (8,398) Financing activities 17,485 (7,297) 24,782 Effect of exchange rate changes on cash and cash equivalents 591 (1,677) 2,268 Net change in cash and cash equivalents $ (13,957) $ (30,749) $ 16,792 Cash provided by operating activities decreased compared to 2022 primarily due to an increase in cash used to fund working capital levels from a combination of higher inventory levels for new product launches and the residual impact of supply chain issues on inventory , lower accounts payable and the 2022 increase in assets for spot buys not yet invoiced.
The increase in net sales in South America was 25 Table of Contents due to higher volumes for all of our Stoneridge Brazil product lines and for our Argentina market channel offset by unfavorable Brazilian real foreign currency translation of $3.0 million.
These increases were offset by lower sales volume in our North American automotive, off-highway and agricultural markets. The increase in net sales in South America was primarily due to higher sales in our OEM product line and favorable foreign currency translation offset by lower sales demand for our other product lines .
Operating income (loss) is summarized in the following table by reportable segment (in thousands): Year ended December 31, 2021 2020 Dollar increase / (decrease) Percent increase / (decrease) Control Devices $ 54,933 $ 22,072 $ 32,861 148.9 % Electronics (12,502) (3,672) (8,830) (240.5) % Stoneridge Brazil 995 3,766 (2,771) (73.6) % Unallocated corporate (28,015) (29,830) 1,815 6.1 % Operating income (loss) $ 15,411 $ (7,664) $ 23,075 301.1 % Our Control Devices segment operating income increased due to the gain on sale of the Canton Facility of $30.7 million, the gain on disposal of the PM sensor business of $1.1 million and a decrease in restructuring expense of $4.0 million offset by higher costs from supply chain disruptions and higher Sarasota environmental remediation costs.
Operating income (loss) is summarized in the following table by reportable segment (in thousands): Year ended December 31, 2023 2022 Dollar increase / (decrease) Percent increase / (decrease) Control Devices $ 13,582 $ 23,917 $ (10,335) (43.2) % Electronics 27,309 5,128 22,181 432.5 % Stoneridge Brazil 4,454 3,150 1,304 41.4 % Unallocated corporate (32,509) (29,260) (3,249) (11.1) % Operating income $ 12,836 $ 2,935 $ 9,901 337.3 % Our Control Devices segment operating income decreased due to lower gross margin primarily resulting from higher material costs associated with inflation and troubled supplier support costs , unfavorable sales mix and a 2022 favorable legal settlement offset by a 2023 gain on disposal of fixed assets.
The Company had net loss of $14.1 million, or $(0.52) per diluted share, for the year ended December 31, 2022. 17 Table of Contents Net income in 2022 decreased by $17.5 million, or $(0.64) per diluted share, from $3.4 million, or $0.12 per diluted share, for the year ended December 31, 2021 primarily due to the 2021 pre-tax gain on sale of the Canton Facility of $30.7 million, or $0.93 per diluted share, offset by lower restructuring and business realignment costs of $3.8 million as well as the impact of higher net sales and gross margin in our Electronics segment.
Net loss in 2023 decreased by $8.9 million, or $0.33 per diluted share, from $14.1 million, or $(0.52) per diluted share, for the year ended December 31, 2022 primarily due to additional contribution from higher sales levels, including the benefit of negotiated price increases and favorable foreign exchange fluctuations offset by higher Selling, General and Administrative (“SG&A”) and Design and Development (“D&D”) spending, including higher business realignment costs, and interest expense.
Net sales by geographic location are summarized in the following table (in thousands): Year ended December 31, 2021 2020 Dollar increase Percent increase North America $ 386,944 50.2 % $ 330,528 51.0 % $ 56,416 17.1 % South America 56,777 7.4 47,663 7.4 9,114 19.1 % Europe and Other 326,741 42.4 269,815 41.6 56,926 21.1 % Total net sales $ 770,462 100.0 % $ 648,006 100.0 % $ 122,456 18.9 % The increase in North American net sales was attributable to sales volume increases in our North American commercial vehicle, automotive and off-highway markets of $24.5 million, $22.5 million and $6.2 million, respectively and customer pricing for recoveries of semiconductor spot buy purchases of $2.4 million.
Net sales by geographic location are summarized in the following table (in thousands): Year ended December 31, 2023 2022 Dollar increase / (decrease) Percent increase / (decrease) North America $ 495,541 50.8 % $ 444,928 49.4 % $ 50,613 11.4 % South America 57,214 5.9 52,230 5.8 4,984 9.5 % Europe and Other 423,063 43.3 402,765 44.8 20,298 5.0 % Total net sales $ 975,818 100.0 % $ 899,923 100.0 % $ 75,895 8.4 % 21 Table of Contents The increase in North American net sales was attributable to increased sales volume in our commercial vehicle market of $51.5 million and by negotiated price increases of $10.7 million.
For 2023, we expect an increase in our Electronics’ segment sales compared to 2022 primarily due to strong demand for our products in our off-highway and commercial vehicle end markets and the ramp-up of new product launches even though production volumes in our European and North American commercial markets are expected decrease approximately 2.0% to 3.5%.
We expect our Electronics’ segment sales to outperform forecasted changes in production volumes due to strong demand for our existing products and the ramp-up of recently launched programs, including our next generation tachograph product in Europe for both OEM and aftermarket applications and our first North American OEM MirrorEye program, as well as expected program launches, including our next OEM MirrorEye program launch in Europe in 2024.