Biggest changeCanada's sales increased primarily due to increases in sales volume and were negatively affected by $2.9 million foreign currency translation in local currency. • Gross margin decreased to 47.7% from 50.0%, primarily due to higher material and factory & tooling costs, each as a percentage of net sales, and were partly offset by decreases in labor, warehouse and freight costs, each as a percentage of net sales. • Research and development and engineering expense increased $8.1 million, primarily due to increases of $4.5 million in professional fees, $4.1 million in personnel costs, $0.8 million in travel related costs, and $0.2 million in stock-based 33 compensation, offset by $1.9 million higher software development expenses capitalized and a decrease of $0.8 million cash profit sharing expense. • Selling expense increased $16.4 million, primarily due to increases of $7.1 million in personnel costs, $5.9 million in advertising and trade show events, $5.5 million in travel related costs, and $1.7 million in professional fees, partly offset by decreases of $4.4 million in sales commission and $0.3 million of stock-based compensation. • General and administrative expense decreased $3.9 million, primarily due to decreases of $8.3 million in professional fees, including legal fees, $1.6 million in cash profit sharing expense, $1.4 million in depreciation and amortization. and $0.8 million in stock-based compensation, partially offset by increases of $4.3 million of personal costs, and $2.8 million in computer software and hardware costs. • Income from operations increased $108.8 million, mostly due to increases in sales and gross profit, partly offset by higher operating expenses.
Biggest changeNorth America • Net sales increased 0.9% primarily due to higher sales volumes, partly offset by price decreases implemented during the first quarter of 2023. • Gross margin increased to 50.3% from 47.7%, primarily due to lower raw material and labor costs as a percentage of net sales. • Research and development and engineering expense increased $21.9 million, primarily due increased personnel costs of $7.0 million and professional fees of $5.8 million associated with our strategic growth initiatives and to further our Building Technologies offering, $3.1 million in variable compensation, and $1.0 million in depreciation and amortization. 35 • Selling expense increased $23.6 million, primarily due to increases of $10.5 million in personnel costs, $5.0 million in sales commission expense, $2.2 million in professional fees, $2.1 million in travel-related expenses, and $1.6 million in other variable compensation. • General and administrative expense increased $18.9 million, primarily due to increases of $6.9 million in personnel costs, $4.3 million in computer software and hardware costs, $2.7 million in variable compensation, and $1.4 million in depreciation and amortization. • Income from operations decreased $12.7 million , primarily due to higher operating expenses including personnel costs, professional fees, variable compensation, sales commission expense, and computer software and hardware costs.
Changes in raw material cost could impact the amount of inventory on-hand, and negatively affect our gross profit and operating margins depending on the timing of raw material purchases or how much sales prices can be increased to offset higher raw material costs.
Changes in raw material cost could impact the amount of inventory on-hand, and negatively affect our gross profit and operating margins depending on the timing of raw material purchases or how much sales prices can be increased to offset any increases in raw material costs.
Liquidity and Capital Resources On March 30, 2022, the Company entered into an Amended and Restated Credit Agreement. The Amended and Restated Credit Agreement provides for a 5-year revolving credit facility of $450.0 million, which includes a letter of credit-sub-facility up to $50.0 million, and for a 5-year term loan facility of $450.0 million.
On March 30, 2022, the Company entered into an Amended and Restated Credit Agreement. The Amended and Restated Credit Agreement provides for a 5-year revolving credit facility of $450.0 million, which includes a letter of credit-sub-facility up to $50.0 million, and for a 5-year term loan facility of $450.0 million.
Cash flows from operating activities years ended December 31, 2021 and 2020 are incorporated by reference to Form 10-K 2021 filing. Contingencies From time to time, we are subject to various claims, lawsuits, legal proceedings (including litigation, arbitration or regulatory actions) and other matters arising in the ordinary course of business.
Cash flows from operating activities years ended December 31, 2022 and 2021 are incorporated by reference to Form 10-K 202 2 filing. Contingencies From time to time, we are subject to various claims, lawsuits, legal proceedings (including litigation, arbitration or regulatory actions) and other matters arising in the ordinary course of business.
In order to grow in these markets, we aspire to be among the leaders in engineered load-rated construction building products and systems and building technology while leveraging our engineering expertise, deep-rooted relationships with top builders, engineers, contractors, code officials and distributors, along with our ongoing commitment to testing, research and innovation.
In order to grow in these markets, we aspire to be among the leaders in engineered load-rated construction building products and systems and digital product offerings while leveraging our engineering expertise, deep-rooted relationships with top builders, engineers, contractors, code officials and distributors, along with our ongoing commitment to testing, research and innovation.
Unless otherwise stated, the results announced below, when referencing “both years,” refer to the year ended December 31, 2021 and the year ended December 31, 2022.
Unless otherwise stated, the results announced below, when referencing “both years,” refer to the year ended December 31, 2022 and the year ended December 31, 2023.
Accordingly, the Company has not recorded any liability for costs related to these indemnities through December 31, 2022.
Accordingly, the Company has not recorded any liability for costs related to these indemnities through December 31, 2023.
Refer to "Note 11 - Leases" (Part II, Item 8), "Note 14 - Debt" and "Note 15 - Commitment and Contingencies" for details related to the Company's obligations and debt annual facility fees. The Company did not have any significant off-balance sheet commitments as of December 31, 2022.
Refer to "Note 12 - Leases", "Note 14 - Debt" and "Note 15 - Commitment and Contingencies" in Part II, Item 8 for details related to the Company's obligations and debt annual facility fees. The Company did not have any significant off-balance sheet commitments as of December 31, 2023.
Inflation and Raw Materials Inflation rates increased significantly during fiscal year 2022, which have negatively affected material costs as well as labor costs and other costs of doing business, and as such may adversely affect our operating profits if we cannot recover the higher costs through price increases.
Inflation and Raw Materials Inflation rates increased during fiscal year 2023, which have negatively affected labor costs and other costs of doing business, and as such may adversely affect our operating profits if we cannot recover the higher costs through price increases.
Discussions of 2020 results and year-to-ear comparison between 2021 and 2020 results are not included in this Form 10K and can be found in "Management's Discussion and Analysis of Financial Condition and Results of Operations" in Part II, Item 7 of our Annual Report on Form 10K for the fiscal year ended December 31, 2021.
Discussions of 2021 results and year-to-year comparison between 2022 and 2021 results are not included in this Annual Report on Form 10-K and can be found in "Management's Discussion and Analysis of Financial Condition and Results of Operations" in Part II, Item 7 of our Annual Report on Form 10-K for the fiscal year ended December 31, 2022.
As of December 31, 2022, our cash and cash equivalents consisted of deposits and money market funds held with established national financial institutions, and includes $77.9 million held in the local currencies of our foreign operations and could be subject to additional taxation if repatriated to the U.S.
As of December 31, 2023, our cash and cash equivalents consisted of deposits and money market funds held with established national financial institutions, and includes $106.4 million held in the local currencies of our foreign operations and could be subject to additional taxation if repatriated to the U.S.
Wood construction product net sales, including sales of connectors, truss plates, fastening systems, fasteners and shearwalls, represented 87% of the Company’s total net sales for both years ended December 31, 2022 and 2021.
Wood construction product net sales, including sales of connectors, truss plates, fastening systems, fasteners and shearwalls, represented 85% and 87% of the Company’s total net sales for the years ended December 31, 2023 and 2022, respectively.
As a result, we identified facility expansion in the U.S. that we expect will improve our overall service, production efficiencies and safety in the workplace, as well as reduce our reliance on certain outsourced finished goods and component products and continue to ensure we have ample capacity to meet our customer needs.
We expect the expansion and replacement facility will improve our overall service, production efficiencies and safety in the workplace, as well as reduce our reliance on certain outsourced finished goods and component products and continue to ensure we have ample capacity to meet our customer needs.
Our growth investments will be primarily focused on purchases of new equipment to support increased productivity and efficiencies, enhancements to our existing facilities to expand our manufacturing footprint in-line with increasing customer needs, as well as investments for adjacencies and key growth initiatives .
The remaining $80.0 million in capital expenditures will be primarily focused on purchases of new equipment to support increased productivity and efficiencies, enhancements to our existing facilities to expand our manufacturing footprint in-line with increasing customer needs, as well as investments for adjacencies and key growth initiatives.
Our principal uses of capital include the costs and expenses associated with our operations, including financing working capital requirements and continuing our capital allocation strategy, which includes supporting capital expenditures, paying cash dividends, repurchasing the Company's common stock, and financing other investment opportunities over the next twelve months.
Our principal uses of capital include the costs and expenses associated with our operations, including financing working capital requirements and continuing our capital allocation strategy, which includes supporting capital expenditures, paying cash dividends, repurchasing the Company's common stock, and financing other investment opportunities from time to time.
The following table sets forth, for the years indicated, the Company’s operating results as a percentage of net sales for the years ended December 31, 2022, 2021 and 2020, respectively: Years Ended December 31, 2022 2021 2020 Net sales 100.0 % 100.0 % 100.0 % Cost of sales 55.5 % 52.0 % 54.5 % Gross profit 44.5 % 48.0 % 45.5 % Research and development and other engineering 3.2 % 3.8 % 4.0 % Selling expense 8.0 % 8.6 % 8.9 % General and administrative expense 10.8 % 12.3 % 12.7 % Total operating expense 22.0 % 24.7 % 25.6 % Acquisition and integration related costs 0.8 % — % — % Net gain on disposal of assets (0.1) % — % — % Income from operations 21.8 % 23.3 % 19.9 % Interest expense, net and other (0.4) % (0.2) % (0.2) % Other and foreign exchange loss, net (0.2) % (0.4) % (0.1) % Income before taxes 21.2 % 22.8 % 19.7 % Provision for income taxes 5.4 % 5.9 % 4.9 % Net income 15.8 % 16.9 % 14.8 % Comparison of the Years Ended December 31, 2022 and 2021 Unless otherwise stated, the results announced below results, when providing comparisons (which are generally indicated by words such as “increased,” “decreased,” “unchanged” or “compared to”), compare the results of operations for the year ended December 31, 2022, against the results of operations for the year ended December 31, 2021.
The following table sets forth, for the years indicated, the Company’s operating results as a percentage of net sales for the years ended December 31, 2023, 2022 and 2021, respectively: Years Ended December 31, 2023 2022 2021 Net sales 100.0 % 100.0 % 100.0 % Cost of sales 52.9 % 55.5 % 52.0 % Gross profit 47.1 % 44.5 % 48.0 % Research and development and other engineering expenses 4.2 % 3.2 % 3.8 % Selling expense 9.2 % 8.0 % 8.6 % General and administrative expense 12.1 % 10.8 % 12.3 % Total operating expense 25.5 % 22.0 % 24.7 % Acquisition and integration related costs 0.2 % 0.8 % — % Net gain on disposal of assets — % (0.1) % — % Income from operations 21.4 % 21.8 % 23.3 % Interest expense, net and other 0.2 % (0.4) % (0.2) % Other and foreign exchange loss, net (0.1) % (0.2) % (0.4) % Income before taxes 21.5 % 21.2 % 22.8 % Provision for income taxes 5.5 % 5.4 % 5.9 % Net income 16.0 % 15.8 % 16.9 % Comparison of the Years Ended December 31, 2023 and 2022 Unless otherwise stated, the results announced below results, when providing comparisons (which are generally indicated by words such as “increased,” “decreased,” “unchanged” or “compared to”), compare the results of operations for the year ended December 31, 2023, against the results of operations for the year ended December 31, 2022 and include the results of the acquisition of FIXCO Invest S.A.S ("ETANCO") on April 1, 2022. 2023 full year comparisons include twelve months of ETANCO operating results for the fiscal year ending December 31, 2023 compared to nine months for the fiscal year ending December 31, 2022.
The following table shows gross margins by segment for the years ended December 31, 2021 and 2022, respectively: North America Europe Asia/ Pacific Admin & All Other Total 2021 gross margin 50.0 % 35.1 % 36.9 % * 48.0 % 2022 gross margin 47.7 % 31.4 % 33.3 % * 44.5 % * The statistic is not meaningful or material.
The following table shows gross margins by segment for the years ended December 31, 2022 and 2023, respectively: North America Europe Asia/ Pacific Admin & All Other Total 2022 gross margin 47.7 % 31.4 % 33.3 % * 44.5 % 2023 gross margin 50.3 % 36.8 % 34.2 % * 47.1 % * The statistic is not meaningful or material.
Gross margins, including some inter-segment expenses, which were eliminated in consolidation, and excluding certain expenses that are allocated according to product group, decreased to 44.4% from 47.9% for wood construction products and decreased to 43.9% from 44.4% for concrete construction products.
Gross margins, including some inter-segment expenses, which were eliminated upon consolidation, and excluding certain expenses that are allocated according to product group, increased from 44.4% to 47.2% for wood construction products and increased from 43.9% to 46.0% for concrete construction products.
As we make progress on our key growth initiatives, we believe we can continue our above market growth relative to U.S. housing starts in fiscal 2023 and beyond. These examples further emulate our Founder, Barclay Simpson’s, nine principles of doing business, and more specifically the focus and obsession on customers and users.
As we continue to make progress on our growth initiatives, we believe we can continue to achieve above market growth in the United States relative to United States housing starts for fiscal 2024 and beyond. These examples further emulate our Founder, Barclay Simpson’s, nine principles of doing business, and more specifically the focus and obsession on customers and users.
Based on the qualitative assessment performed, the Company concluded that there was no evidence of events or circumstances that would indicate a material change from the Company’s prior year quantitative assessment by reporting unit and therefore, it was more likely than not that the estimated fair value of reporting units exceeded their respective carrying values.
Based on the qualitative assessment performed, the Company concluded that there was no evidence of events or circumstances that would indicate a material change from the Company’s prior year quantitative assessment by reporting unit and therefore, it was more likely than not that the estimated fair value of reporting units exceeded their respective carrying values The 2023 and 2022 annual testing of goodwill for impairment did not result in impairment charges.
During the fourth quarter of 2022, we completed our annual impairment assessment by performing a qualitative assessment. For this qualitative assessment, we assessed various assumptions, events and circumstances that would have affected the estimated fair value of the reporting units as compared to their quantitative fair value measurement determined in the fourth quarter of 2021.
We completed our annual impairment assessment by performing a qualitative assessment during the annual impairment assessment performed in the fourth quarter of 2022. For this qualitative assessment, we assessed various assumptions, events and circumstances that would have affected the estimated fair value of the reporting units.
On December 15, 2022, the Board authorized the Company to repurchase up to $100.0 million of the Company's common stock, effective January 1, 2023 through December 31, 2023.
On October 19, 2023, the Company's Board of Directors (the "Board") authorized the Company to repurchase up to $100.0 million of the Company's common stock, effective January 1, 2024 through December 31, 2024.
When impairments are established, a new cost basis of the inventory is created. Unexpected changes in market demand, building codes or buyer preferences could reduce the rate of inventory turnover and require the Company to recognize more obsolete inventory. Business Combinations. Accounting for business combinations requires us to make significant estimates and assumptions.
Unexpected changes in market demand, building codes or buyer preferences could reduce the rate of inventory turnover and require the Company to recognize more obsolete inventory. Business Combinations. Accounting for business combinations requires us to make significant estimates and assumptions.
Our operations also expose us to risks associated with pandemics, epidemics or other public health, such as the COVID-19 pandemic. Business Segment Information Historically our North America segment has generated more revenues from wood construction products compared to concrete construction products. North America sales increased 24.8% for the year ended December 31, 2022 compared to December 31, 2021.
Our operations also expose us to risks associated with pandemics, epidemics or other public health crises. Business Segment Information Historically, our North America segment has generated more revenues from wood construction products compared to concrete construction products. North America sales increased 0.9% for the year ended December 31, 2023 compared to December 31, 2022.
For the fiscal year ended December 31, 2022, the Company returned $122.5 million to the Company's stockholders, which represents 36.2% of our free cash flow from operations during the same period.
For the fiscal year ended December 31, 2023, the Company returned $95.2 million to the Company's stockholders, which represents 28.1% of our free cash flow from operations during the same period.
Cost includes all costs incurred in bringing each product to its present location and condition, as follows: 34 • Raw materials and purchased finished goods — principally valued at cost determined on a weighted average basis; and • In-process products and finished goods — cost of direct materials and labor plus attributable overhead based on a normal level of activity.
Cost includes all costs incurred in bringing each product to its present location and condition, as follows: • Raw materials and purchased finished goods — principally valued at cost determined on a weighted average basis; and • In-process products and finished goods — cost of direct materials and labor plus attributable overhead based on a normal level of activity. 36 The Company applies net realizable value and makes estimates for obsolescence to the gross value of inventory.
The Company is maintaining a permanent reinvestment assertion on its foreign earnings relative to remaining cash held outside the United States. 36 The following table presents selected financial information as of December 31, 2022, 2021 and 2020, respectively: As of December 31, (in thousands) 2022 2021 2020 Cash and cash equivalents $ 300,742 $ 301,155 $ 274,639 Property, plant and equipment, net 361,555 259,869 255,184 Equity investment, goodwill and intangible assets 863,841 170,309 162,644 Working capital 529,945 453,078 559,078 The following table presents the significant categories of cash flows for the twelve months ended December 31, 2022, 2021 and 2020, respectively: Years Ended December 31, (in thousands) 2022 2021 2020 Net cash provided by (used in): Operating activities $ 399,821 $ 151,295 $ 207,572 Investing activities (870,244) (58,805) (39,853) Financing activities 465,526 (71,616) (126,777) Cash flows from operating activities result primarily from our earnings, and are also affected by changes in operating assets and liabilities which consist primarily of working capital balances.
The Company is maintaining a permanent reinvestment assertion on its foreign earnings relative to remaining cash held outside the United States. 38 The following table presents selected financial information as of December 31, 2023, 2022 and 2021, respectively: As of December 31, (in thousands) 2023 2022 2021 Cash and cash equivalents $ 429,822 $ 300,742 $ 301,155 Property, plant and equipment, net 418,612 361,555 259,869 Equity investment, goodwill and intangible assets 883,079 872,699 170,309 Net working capital 521,362 529,945 453,078 The following table presents the significant categories of cash flows for the twelve months ended December 31, 2023, 2022 and 2021, respectively: Years Ended December 31, (in thousands) 2023 2022 2021 Net cash provided by (used in): Operating activities $ 427,022 $ 399,821 $ 151,295 Investing activities (103,251) (870,244) (58,805) Financing activities (199,034) 465,526 (71,616) Cash flows from operating activities result primarily from our earnings, and are also affected by changes in operating assets and liabilities which consist primarily of working capital balances.
Concrete construction product net sales, including sales of adhesives, chemicals, mechanical anchors, powder actuated tools and reinforcing fiber materials, represented 13% of the Company’s total net sales for both years ended December 31, 2022 and 2021. Gross profit increased to $941.3 million from $755.0 million.
Concrete construction product net sales, including sales of adhesives, chemicals, mechanical anchors, powder actuated tools and reinforcing fiber materials, represented 15% and 13% of the Company’s total net sales for the years ended December 31, 2023 and 2022, respectively. Gross profit increased to $1,043.8 million from $941.3 million, primarily due to the acquisition and integration of ETANCO.
The 2022 and 2021 annual testing of goodwill and intangible assets for impairment did not result in impairment charges. Revenue from Contracts with Customers The Company recognizes revenue when it satisfies a performance obligation by transferring control over a product to a customer at a point in time. The Company's general shipping terms are Incoterm C.P.T.
Revenue from Contracts with Customers The Company recognizes revenue when it satisfies a performance obligation by transferring control over a product to a customer at a point in time. The Company's general shipping terms are Incoterm C.P.T.
During 2022, we purchased, received and retired 811,330 shares of the Company’s common stock on the open market at an average price of $96.91 per share, for a total of $78.6 million under a previously announced $100.0 million share repurchase authorization (which expired at the end of 2022).
During 2023, we purchased and received approximately 361 thousand shares of the Company’s common stock on the open market at an average price of $138.60 per share, for a total of $50.0 million under a previously announced $100.0 million share repurchase authorization (which expired at the end of 2023).
Further, on January 24, 2023, the Company's Board of Directors (the "Board") declared a quarterly cash dividend of $0.26 per share payable on April 27, 2023 to stockholders of record on April 6, 2023, and estimated to be $11.1 million in total.
Further, on January 19, 2024, the Board declared a quarterly cash dividend of $0.27 per share payable on April 25, 2024 to stockholders of record on April 4, 2024, and estimated to be $11.5 million in total.
Since the beginning of 2019 to the fiscal year ended December 31, 2022, we have returned $405.9 million to stockholders, which represents 51.9% of our free cash flow and 37 over the same period the Company has repurchased over 3.1 million shares of the Company's common stock, which represents approximately 6.8% of the outstanding shares of the Company's common stock.
Since the beginning of 2021 to the fiscal year ended December 31, 2023, we have returned $283.5 million to stockholders, which represents 36.2% of our free cash flow and 39 over the same period the Company has repurchased over $1.4 million shares of the Company's common stock, which represents approximately 3.2% of the outstanding shares of the Company's common stock.
We also highlighted our five-year ambitions in 2021, which are as follows: • Strengthen our values-based culture; • Be the business partner of choice; • Strive to be an innovative leader in the markets we operate; • Continue above market growth relative to the United States housing starts; • Remain within the top quartile of our proxy peers for operating income margin; and • Remain in the top quartile of our proxy peers for return on invested capital.
Our commitment to continuous improvement has fostered our core Company ambitions, which we continue to pursue including: • Strengthen our values-based culture; • Be the partner of choice; • Be an innovative leader in the markets we operate; • Above market growth relative to the United States housing starts; • An operating income margin within the top quartile of our proxy peers; • Remain within the top quartile of our proxy peers for operating income margin; and • Integrate ETANCO and restoring our return on invested capital to be within the top quartile of our proxy peers.
These estimates are deducted from revenues and are reevaluated periodically during the reporting period. Effect of New Accounting Standards See "Note 1 — Recently Adopted Accounting Standards" and "Note 1 — Recently Issued Accounting Standards Not Yet Adopted" to the Company’s consolidated financial statements.
These estimates are deducted from revenues and are reevaluated periodically during the reporting period. Effect of New Accounting Standards See "Note 1 — Operations and Summary of Significant Accounting Policies" for effects of new accounting standards on the Company’s consolidated financial statements.
The Company applies net realizable value and makes estimates for obsolescence to the gross value of inventory. The Company estimates net realizable value based on estimated selling price less further costs through completion and disposal. The Company impairs slow-moving products by comparing inventories on hand to projected demand.
The Company estimates net realizable value based on estimated selling price less further costs through completion and disposal. The Company impairs slow-moving products by comparing inventories on hand to projected demand. If on-hand supply of a product exceeds projected demand or if the Company believes the product is no longer marketable, the product is considered obsolete inventory.
Unlike lumber or other products that have a more direct correlation to United States housing starts, our products are used to a greater extent in areas that are subject to natural forces, such as seismic or wind events. Our products are generally used in a sequential progression that follows the construction process.
Lower housing starts could result in lower demand, which would affect the Company's sales and possibly operating profit, Unlike lumber or other products that have a more direct correlation to United States housing starts, our products are used to a greater extent in areas that are subject to natural forces, such as seismic or wind events.
In 2022, operating activities provided $399.8 million in cash and cash equivalents as a result of $334.0 million from net income and $83.8 million from non-cash adjustments to net income which includes depreciation and amortization, stock-based compensation and non-recurring inventory fair-value adjustments from the acquisition of ETANCO, partially offset by a decrease of $18.0 million for the net change in operating assets and liabilities.
In 2023, operating activities provided $427.0 million in cash and cash equivalents as a result of $354.0 million from net income and adding back $101.8 million for non-cash adjustments from net income which includes depreciation and amortization, stock-based compensation and non-cash lease expense, partially offset by a decrease of $28.8 million for the net change in operating assets and liabilities.
Although these initiatives are all currently in different stages of development, our successful growth in these areas will ultimately be a function of expanding our sales and/or marketing functions to promote our products to different end users and distribution channels, expanding our customer base, and potentially introducing new products in the future.
Importantly, we currently have existing products, testing results, distribution and manufacturing capabilities to support our growth ambitions. This will ultimately be a function of expanding our sales and/or marketing functions to promote our products to different end users and distribution channels, expanding our customer base, and potentially introducing new products in the future.
Our Asia/Pacific segment has generated revenues from both wood and concrete construction products. We believe that the Asia/Pacific segment is not significant to our overall performance.
We believe that the Asia/Pacific segment is not significant to our overall performance.
Based on current information and subject to future events and circumstances, capital expenditures are estimated to be in the range of $90.0 million to $95.0 million for 2023 including the expected spend of $22.0 million to $25.0 million on our previously announced Columbus, Ohio facility expansion, with the balance of that project to be spent in 2024.
Based on current information and subject to future events and circumstances, capital expenditures are estimated to be approximately $200.0 million for 2024 including the expected spend of $120.0 million on our previously announced Columbus, Ohio facility expansion and replacement of Gallatin, Tennessee facility, with some spend potentially may carrying over to 2025.
Factors Affecting Our Results of Operations The Company’s business, financial condition and results of operations depends in large part on the level of United States housing starts and residential construction activity.
Factors Affecting Our Results of Operations The Company’s business, financial condition and results of operations depends in large part on the level of United States housing starts and residential construction activity. Both single-family and multi-family housing starts decreased during 2023 compared to the prior two years, primarily due to interest rate increases and inflation.
If on-hand supply of a product exceeds projected demand or if the Company believes the product is no longer marketable, the product is considered obsolete inventory. The Company revalues obsolete inventory to its net realizable value and has consistently applied this methodology. The Company believes that this approach is suitable for impairments of slow-moving and obsolete inventory.
The Company revalues obsolete inventory to its net realizable value and has consistently applied this methodology. The Company believes that this approach is suitable for impairments of slow-moving and obsolete inventory. When impairments are established, a new cost basis of the inventory is created.
Selling expense increased 25.5% to $169.4 million from $135.0 million, primarily due to increases of $20.3 million in personnel costs, $7.6 million in travel-related expenses, $6.1 million in advertising and promotional expense, $1.4 million in professional fees, and $0.9 million in leasing related costs, partially offset by decreases of $4.9 in commission expense and $0.3 million in stock based compensation expense.
Selling expense increased 20.4% to $204.0 million from $169.4 million, primarily due to increases of $14.0 million in personnel costs, $7.3 million in sales commission expense, $2.8 million in travel-related expenses, $2.8 million in professional fees, and $2.5 million in other variable compensation.
Europe gross profit included $59.5 million from the acquisition of ETANCO, which includes $13.6 million non-recurring fair-value adjustment for inventory costs as a result of purchase accounting. • Income from operations decreased $3.0 million, primarily due to $7.0 million in professional fees incurred prior to the acquisition of ETANCO.
Cost of sales in the prior year included a $13.6 million non-recurring fair-value adjustment for inventory costs as a result of purchase accounting with respect to the acquisition of ETANCO. • Income from operations increased $34.9 million , primarily due to higher gross profit and lower acquisition and integration costs.
Cash used in investing activities of $870.2 million during the year ended December 31, 2022, was mostly for the $805.4 million acquisition of ETANCO net of cash acquired, coupled with capital spending of $62.4 million, which was primarily used for machinery and equipment purchases and facility expansion projects.
Cash used in investing activities of $103.3 million during the year ended December 31, 2023, was mostly for capital spending of $88.8 million, which was primarily used for machinery and equipment purchases and facility expansion projects including a land purchase.
Cash provided by financing activities of $465.5 million during the year ended December 31, 2022, consisted primarily of $583.2 million in loan proceeds (net of principal payments) used for the acquisition of ETANCO, offset by $78.6 million for the repurchase of the Company’s common stock and $43.9 million used to pay cash dividends.
Cash used in financing activities of $199.0 million during the year ended December 31, 2023, consisted primarily of $98.7 million in loan principal payments, $50.0 million for the repurchase of the Company’s common stock and $45.2 million used to pay cash dividends.
Residential and commercial construction begins with the foundation, followed by the wall and the roof systems, and then the installation of our products, which flow into a project or a house according to these schedules. In prior years, our sales were heavily seasonal with operating results varying from quarter to quarter depending on weather conditions that could delay construction starts.
Our products are generally used in a sequential progression that follows the construction process. Residential and commercial construction begins with the foundation, followed by the wall and the roof systems, and then the installation of our products, which flow into a project or a house according to these schedules.
These investments reinforce our core business model differentiators to 29 remain the partner of choice as we continue to produce products locally and ensure superior levels of customer service. Facility investments have already started in 2022 with the announced expansion of the Columbus facility, expected to be completed in 2024 while additional facility expansions are being considered.
These investments reinforce our core business model differentiators to remain the partner of choice as we continue to produce products locally and ensure superior levels of customer service.
Our sales and income have historically been lower in the first and fourth quarters than in the second and third quarters of a fiscal year. Due to efforts in diversifying our global footprint, most notably with our acquisition of ETANCO, sales from our product line, customer base and customer purchases are becoming less seasonal.
Due to efforts in diversifying our global footprint with the acquisition of ETANCO and changing our path to market in the United States, sales from our product line, customer base and customer purchases are becoming less seasonal.
Administrative and All Other • General and administrative expense increased $14.2 million, primarily due to increases of $15.8 million in professional and legal fees and $0.6 million insurance related costs offset by decreases of $1.7 million in stock-based compensation expenses, $0.6 million in cash profit sharing expenses.
Administrative and All Other • General and administrative expense increased $4.4 million, primarily due to increases of $1.2 million in variable compensation, $1.0 million in personnel costs, and $1.0 million professional and legal fees.
Asia/Pacific • For information about the Company’s Asia/Pacific segment, please refer to the table above setting forth changes in our operating results for the years ended December 31, 2022 and 2021.
Prior year costs included a $13.6 million non-recurring fair-value adjustment for inventory costs as a result of purchase accounting with respect to the acquisition of ETANCO. Asia/Pacific • For information about the Company’s Asia/Pacific segment, please refer to the table above setting forth changes in our operating results for the years ended December 31, 2023 and 2022.
Net Sales The following table shows net sales by segment for the years ended December 31, 2021 and 2022, respectively: (in thousands) North America Europe Asia/ Pacific Total December 31, 2021 $ 1,362,941 $ 196,996 $ 13,280 $ 1,573,217 December 31, 2022 1,701,041 400,303 14,743 2,116,087 Increase $ 338,100 $ 203,307 $ 1,463 $ 542,870 Percentage increase 24.8 % 103.2 % 11.0 % 34.5 % The following table shows segment net sales as percentages of total net sales for the years ended December 31, 2021 and 2022, respectively: North America Europe Asia/ Pacific Total Percentage of total 2021 net sales 87 % 13 % — % 100 % Percentage of total 2022 net sales 80 % 19 % 1 % 100 % Gross Profit The following table shows gross profit by segment for the years ended December 31, 2021 and 2022, respectively: (in thousands) North America Europe Asia/ Pacific Admin & All Other Total December 31, 2021 $ 681,137 $ 69,164 $ 4,902 $ (173) $ 755,030 December 31, 2022 810,730 125,616 4,910 37 941,293 Increase $ 129,593 $ 56,452 $ 8 $ 210 $ 186,263 Percentage increase 19.0 % 81.6 % * * 24.7 % * The statistic is not meaningful or material.
Net Sales The following table shows net sales by segment for the years ended December 31, 2022 and 2023, respectively: (in thousands) North America Europe Asia/ Pacific Total December 31, 2022 $ 1,701,041 $ 400,303 $ 14,743 $ 2,116,087 December 31, 2023 1,716,422 480,756 16,625 2,213,803 Increase $ 15,381 $ 80,453 $ 1,882 $ 97,716 Percentage increase 0.9 % 20.1 % 12.8 % 4.6 % The following table shows segment net sales as percentages of total net sales for the years ended December 31, 2022 and 2023, respectively: North America Europe Asia/ Pacific Total Percentage of total 2022 net sales 80 % 19 % 1 % 100 % Percentage of total 2023 net sales 78 % 22 % — % 100 % Gross Profit The following table shows gross profit by segment for the years ended December 31, 2022 and 2023, respectively: (in thousands) North America Europe Asia/ Pacific Admin & All Other Total December 31, 2022 $ 810,730 $ 125,616 $ 4,910 $ 37 $ 941,293 December 31, 2023 862,557 177,048 5,679 (1,529) 1,043,755 Increase $ 51,827 $ 51,432 $ 769 $ (1,566) $ 102,462 Percentage increase 6.4 % 40.9 % * * 10.9 % * The statistic is not meaningful or material.
ETANCO will remain its own reporting unit until its integrated into our other European operations, and there are sufficient economic similarities between the ETANCO and the European reporting units. A qualitative assessment was performed immediately preceding the reporting unit change and determined that it was not more likely than not that any impairment existed prior to the reporting unit change.
As a result of this re-evaluation, all European reporting units were consolidated for reporting purposes into one overall Europe reporting unit. A qualitative assessment was performed immediately preceding the reporting unit change and determined that it was not more likely than not that any impairment existed prior to the reporting unit change.
Business Outlook Based on business trends and conditions, the Company's outlook for the full fiscal year ending December 31, 2023 is as follows: • Operating margin is estimated to be in the range of 18% to 20%. • Interest expense on the outstanding Revolving Credit Facility and Term Loans, which have borrowings of $150.0 million and $433.1 million as of December 31, 2022, respectively, is expected to be approximately $9.7 million, including the benefit from interest rate and cross currency swaps mitigating substantially all of the volatility from changes in interest rates. • The effective tax rate is estimated to be in the range of 25% to 26%, including both federal and state income tax rates and assuming no tax law changes are enacted. • Capital expenditures are estimated to be in the range of $90.0 million to $95.0 million including the expected spend of $22.0 million to $25.0 million on its previously announced Columbus, Ohio facility expansion, with the balance of that project to be spent in 2024. • The Company continues to work on integrating ETANCO into its operations.
Business Outlook Based on business trends and conditions, the Company's outlook for the full fiscal year ending December 31, 2024 is as follows: • Operating margin is estimated to be in the range of 20.0% to 21.5%, including $86.1 million in depreciation and amortization expense. • The effective tax rate is estimated to be in the range of 25.0% to 26.0%, including both federal and state income tax rates as well as international income tax rates, and assuming no tax law changes are enacted. • Capital expenditures are estimated to be approximately $200.0 million, which includes $120.0 million for the Columbus, Ohio facility expansion and the new Gallatin, Tennessee fastener facility construction, some of which may carry over to fiscal year 2025. 32 Results of Operations Our discussion of our results focuses on 2023 and 2022 and year-to-year comparisons between those periods.
Gross margins decreased to 44.5% from 48.0%, primarily due to higher material costs realized through cost of sales, and $13.6 million in non-recurring fair-value adjustments for inventory related to the acquisition of ETANCO.
Gross margins increased to 47.1% from 44.5%, primarily due to lower material costs. Cost of sales in the prior year period included a $13.6 million inventory fair-value adjustment as a result of purchase accounting with respect to the acquisition of ETANCO.
Our wood construction product sales increased 34.6% for the year ended December 31, 2022 compared to December 31, 2021 and our concrete construction product sales increased 33.9% over the same periods, for both, primarily due to product price increases throughout 2021 in an effort to offset rising raw material costs and partly due to increased volumes.
Our wood construction product sales decreased 0.9% for the year ended December 31, 2023 compared to December 31, 2022, primarily due to product price decreases implemented during the first quarter of 2023, partly offset by increased sales volumes.
General and administrative expense increased 18.3% to $228.5 million from $193.2 million, primarily due to increases of $12.7 million in depreciation and amortization, $9.5 million in personnel costs, $4.5 million in professional fees, $3.5 million of computer and software related costs, and $1.7 million in travel costs, partially offset by decreases of $2.6 million in stock-based compensation, and $1.9 million in cash profit sharing expense.
General and administrative expense increased 17.3% to $268.1 million from $228.5 million, primarily due to increases of $12.5 million in personnel costs, $7.6 million in depreciation and amortization, $6.0 million in variable compensation, and $1.6 million in travel costs. Our effective income tax rate increased to 25.7% from 25.5%. 34 Net income was $354.0 million compared to $334.0 million.
During 2021 and 2020, allocated expenses and management fees between the two segments were previously included in gross profit, operating expenses and in income from operations and have been adjusted herein to conform to the 2022 presentation. consolidated income from operations, income before tax and net income for all periods presented below are not affected by the change in presentation 31 The following table shows the change in the Company’s operations from 2021 to 2022, and the increases or decreases from the prior year, for each category by segment: Increase (Decrease) in Operating Segment North America Asia/ Pacific Admin & All Other (in thousands) 2021 Europe 2022 Net sales $ 1,573,217 $ 338,100 $ 203,307 $ 1,463 $ — $ 2,116,087 Cost of sales 818,187 208,507 146,855 1,455 (210) 1,174,794 Gross profit 755,030 $ 129,593 $ 56,452 $ 8 $ 210 941,293 Operating expenses: Research and development and other engineering expense 59,381 8,113 953 (92) (1) 68,354 Selling expense 135,004 16,418 17,647 296 13 169,378 General and administrative expense 193,176 (3,865) 24,682 230 14,245 228,468 Operating expenses 387,561 20,666 43,282 434 14,257 466,200 Net gain (loss) on disposal of assets (324) 97 (1,134) 44 — (1,317) Acquisition and integration related costs — — 17,343 — — 17,343 Income from operations 367,793 108,830 (3,039) (470) (14,047) 459,067 Interest expense, net and other (1,386) 1,784 (7,722) (172) (98) (7,594) Foreign exchange gain (loss) (7,858) (17,652) 1,050 841 20,211 (3,408) Income before income taxes 358,549 92,962 (9,711) 199 6,066 448,065 Provision for income taxes 92,102 24,575 (2,634) 850 (823) 114,070 Net income $ 266,447 $ 68,387 $ (7,077) $ (651) $ 6,889 $ 333,995 Net Sales increased 34.5% to $2,116.1 million from $1,573.2 million primarily due to product price increases and the acquisition of ETANCO, which contributed $212.6 million in net sales, partly offset by the negative effect of $27.8 million in foreign currency translation related mostly to Europe's currencies weakening against the United States dollar.
Consolidated income from operations, income before tax and net income for all periods presented below are not affected by the change in presentation 33 The following table shows the change in the Company’s operations from 2022 to 2023, and the increases or decreases from the prior year, for each category by segment: Increase (Decrease) in Operating Segment North America Asia/ Pacific Admin & All Other (in thousands) 2022 Europe 2023 Net sales $ 2,116,087 $ 15,381 $ 80,453 $ 1,882 $ — $ 2,213,803 Cost of sales 1,174,794 (36,446) 29,021 1,113 1,566 1,170,048 Gross profit 941,293 51,827 51,432 769 (1,566) 1,043,755 Operating expenses: Research and development and other engineering expense 68,354 21,905 2,057 (149) — 92,167 Selling expense 169,378 23,634 10,681 302 (15) 203,980 General and administrative expense 228,468 18,892 15,621 767 4,355 268,103 Operating expenses 466,200 64,431 28,359 920 4,340 564,250 Net gain (loss) on disposal of assets (1,317) 66 908 39 28 (276) Acquisition and integration related costs 17,343 — (12,711) — — 4,632 Income from operations 459,067 (12,670) 34,876 (190) (5,934) 475,149 Interest income (expense), net and other financing costs (7,594) (639) (3,354) 239 14,739 3,391 Other & foreign exchange gain (loss), net (3,408) 4,729 2,306 (98) (5,522) (1,993) Income before taxes 448,065 (8,580) 33,828 (49) 3,283 476,547 Provision for income taxes 114,070 (2,815) 10,243 222 840 122,560 Net income $ 333,995 $ (5,765) $ 23,585 $ (271) $ 2,443 $ 353,987 Net Sales increased 4.6% to $2,213.8 million from $2,116.1 million primarily due to the acquisition and integration of ETANCO as well as the positive effect of $12.7 million in foreign currency translation related mostly to Europe's currencies weakening against the United States dollar.
Our effective income tax rate de creased to 25.5% from 25.7%. 32 Net income was $334.0 million compared to $266.4 million. Diluted net income per share of common stock was $7.76 compared to $6.12.
Diluted net income per share of common stock was $8.26 compared to $7.76.
Research and development and other engineering expense increased 15.1% to $68.4 million from $59.4 million, primarily due to increases of $7.4 million in personnel costs, $1.1 million in professional fees, and $0.9 million in travel costs, partially offset by a decrease of $0.8 million in cash profit sharing expense.
Research and development and other engineering expense increased 34.8% to $92.2 million from $68.4 million, primarily due increased personnel costs of $11.7 million and professional fees of $5.7 million associated with our strategic growth initiatives and to further our Building Technologies offering, $3.2 million in variable compensation, and $1.2 million in depreciation and amortization.
Operating income was negatively impacted by higher operating expenses with $48.7 million attributable to ETANCO including $12.9 million in amortization costs for acquired intangibles, the $13.6 million in non-recurring fair-value adjustments noted above and acquisition and integration costs of $17.3 million.
Operating income in the prior period was negatively impacted by the $13.6 million in non-recurring fair-value adjustments noted above and $12.7 million in higher acquisition and integration costs. Fiscal 2024 operating margins will include anticipated integration costs estimated to range between $4.0 million to $5.0 million. Our Asia/Pacific segment has generated revenues from both wood and concrete construction products.
Gross profit increased $56.5 million due to the acquisition of ETANCO while gross margins decreased mostly due to ETANCO having a lower gross margin profile, and $13.6 million in non-recurring fair-value adjustments to increase the fair value of acquired inventory as a result of purchase accounting related to the acquisition of ETANCO.
Gross profit increased $51.4 million primarily due to the acquisition of ETANCO as well as due to lower material costs. Cost of sales in the prior year period included a $13.6 million inventory fair-value adjustment as a result of purchase accounting with respect to the acquisition of ETANCO. Operating income increased $34.9 million, primarily due to ETANCO.
Risk Factors." Overview We design, manufacture and sell building construction products that are of high quality and performance, easy to use and cost-effective for customers. We operate in three business segments determined by geographic region: North America, Europe and Asia/Pacific.
We do not intend our use or display of other companies’ trade names or trademarks to imply an endorsement or sponsorship of us by such companies, or any relationship with any of these companies. Overview We design, manufacture and sell building construction products that are of high quality and performance, easy to use and cost-effective for customers.
Item 7. Management’s Discussion and Analysis of Financial Condition and Results of Operations. The following discussion and analysis of our financial condition and results of operations should be read in conjunction with our consolidated financial statements and related notes that appear in this Annual Report.
This discussion should be read in conjunction with the accompanying Condensed Consolidated Financial Statements and notes thereto included in this report. “Strong-Tie” and our other trademarks appearing in this report are our property. This report contains additional trade names and trademarks of other companies.
If the Company had not acquired ETANCO, Europe net sales would have declined by $23.5 million as a result of foreign currency translation due to a strengthened United States dollar, and lower sales volumes. Wood construction product sales increased 101.1% for the year ended December 31, 2022 compared to December 31, 2021 with ETANCO contributing $170.3 million.
Europe sales increased 20.1% for the year ended December 31, 2023 compared to December 31, 2022, primarily due to ETANCO as well as the positive effect of $12.7 million in foreign currency translation related mostly to Europe's currencies strengthening against the United States dollar.
During fiscal year 2022, we revised our European reporting units due to the acquisition of ETANCO and changes to the management, product distribution and operations structure of our legacy European operations. Subsequent to this change, all European reporting units, including the S&P Clever reporting unit, but excluding ETANCO, were consolidated for reporting purposes into one overall Europe reporting unit.
During fiscal year 2023, we re-evaluated our European reporting units after a full year of operations from our acquisition of ETANCO as it has become further integrated into our other European operations resulting in changes to the management, product distribution, and operations structure of our European operations.