Biggest changeAs of December 31, 2024 and 2023, there were immaterial foreign income taxes or liabilities. 60 Results of Operations Comparison of the Years Ended December 31, 2024 and 2023: The following table summarizes our historical results of operations and as a percentage of revenue for the periods presented: Year Ended December 31, 2024 2023 Change % (In thousands, except for percentages) Revenue 3D Printer $ 25,368 61.9 % $ 68,938 89.0 % $ (43,570 ) (63.2 )% Recurring payment 1,054 2.6 % 1,676 2.2 % (622 ) (37.1 )% Support services 9,581 23.4 % 6,829 8.8 % 2,752 40.3 % Other 5,000 12.2 % — — % 5,000 NS Total Revenue 41,003 100.0 % 77,443 100.0 % (36,440 ) (47.1 )% Cost of revenue 3D Printer 34,159 83.3 % 94,448 122.0 % (60,289 ) (63.8 )% Recurring payment 866 2.1 % 1,291 1.7 % (425 ) (32.9 )% Support services 8,063 19.7 % 7,971 10.3 % 92 1.2 % Total cost of revenue 43,088 105.1 % 103,710 133.9 % (60,622 ) (58.5 )% Gross loss (2,085 ) (5.1 )% (26,267 ) (33.9 )% 24,182 (92.1 )% Operating expenses Research and development 17,108 41.7 % 42,031 54.3 % (24,923 ) (59.3 )% Selling and marketing 13,808 33.7 % 23,229 30.0 % (9,421 ) (40.6 )% General and administrative 49,346 120.3 % 41,727 53.9 % 7,619 18.3 % Total operating expenses 80,262 195.7 % 106,987 138.1 % (26,725 ) (25.0 )% Loss from operations (82,347 ) (200.8 )% (133,254 ) (172.1 )% 50,907 (38.2 )% Interest expense (15,968 ) (38.9 )% (9,722 ) (12.6 )% (6,246 ) 64.2 % Gain on fair value of warrants 32,094 78.3 % 2,338 3.0 % 29,756 1272.7 % Gain on fair value of contingent earnout liabilities 1,445 3.5 % 15,958 20.6 % (14,513 ) (90.9 )% Gain on fair value of debt derivatives — — % 8,485 11 % (8,485 ) (100.0 )% Loss on debt extinguishment (4,904 ) (12.0 )% (19,450 ) (25 )% 14,546 (74.8 )% Other income (expense), net (3,637 ) (8.9 )% 506 0.7 % (4,143 ) (818.8 )% Loss before provision for income taxes (73,317 ) (178.8 )% (135,139 ) (174.5 )% 61,822 (45.7 )% Provision for income taxes 20 NS — — % 20 NS Net loss $ (73,297 ) (178.8 )% $ (135,139 ) (174.5 )% $ 61,842 (45.8 )% 61 Revenue The following table presents the revenue disaggregated by products and service type, as well as the percentage of total revenue.
Biggest changeWe expect a benefit to be recorded in the period the valuation allowance reversal is recorded and a higher effective tax rate in periods following the valuation allowance reversal. 66 Results of Operations Comparison of the Years Ended December 31, 2025 and 2024: The following table summarizes our historical results of operations and as a percentage of revenue for the periods presented: Year Ended December 31, 2025 2024 Change % (In thousands, except for percentages) Revenue 3D Printer and parts $ 39,183 85.2 % $ 25,368 61.9 % $ 13,815 54.5 % Recurring payment 70 0.2 % 1,054 2.6 % (984 ) (93.4 )% Support services 6,196 13.5 % 9,581 23.4 % (3,385 ) (35.3 )% Other 524 1.1 % 5,000 12.2 % (4,476 ) (89.5 )% Total Revenue 45,973 100.0 % 41,003 100.0 % 4,970 12.1 % Cost of revenue 3D Printer and parts 47,211 102.7 % 34,159 83.3 % 13,052 38.2 % Recurring payment 12 0.0 % 866 2.1 % (854 ) (98.6 )% Support services 6,154 13.4 % 8,063 19.7 % (1,909 ) (23.7 )% Total cost of revenue 53,377 116.1 % 43,088 105.1 % 10,289 23.9 % Gross loss (7,404 ) (16.1 )% (2,085 ) (5.1 )% (5,319 ) 255.1 % Operating expenses Research and development 10,653 23.2 % 15,482 37.8 % (4,829 ) (31.2 )% Selling and marketing 6,766 14.7 % 12,858 31.4 % (6,092 ) (47.4 )% General and administrative 30,097 65.5 % 48,369 118.0 % (18,272 ) (37.8 )% Total operating expenses 47,516 103.4 % 76,709 187.1 % (29,193 ) (38.1 )% Loss from operations (54,920 ) (119.5 )% (78,794 ) (192.2 )% 23,874 (30.3 )% Interest expense (4,364 ) (9.5 )% (15,968 ) (38.9 )% 11,604 (72.7 )% (Loss) gain on fair value of warrants (1,140 ) (2.5 )% 32,094 78.3 % (33,234 ) (103.6 )% Gain on fair value of contingent earnout liabilities 10 0.0 % 1,445 3.5 % (1,435 ) (99.3 )% Loss on warrant cancellation (11,357 ) (24.7 )% — — % (11,357 ) — Loss on debt extinguishment — — % (4,904 ) (12 )% 4,904 (100.0 )% Other income (expense), net 526 1.1 % (3,637 ) (8.9 )% 4,163 (114.5 )% Loss before provision for income taxes (71,245 ) (155.0 )% (69,764 ) (170.1 )% (1,481 ) 2.1 % Provision (benefit) for income taxes (117 ) (0.3 )% 20 0 % (137 ) (685.0 )% Net loss $ (71,362 ) (155.2 )% $ (69,744 ) (170.1 )% $ (1,618 ) 2.3 % 67 Revenue The following table presents the revenue disaggregated by products and service type, as well as the percentage of total revenue.
Furthermore, on December 9, 2024, the Company and the Note Holders entered into a forbearance agreement where the Note Holders forbore from taking any enforcement action as a result of the occurrence and/or continuation of any specified events of default.
Furthermore, on December 9, 2024, the Company and the Note Holders entered into a forbearance agreement where the Note Holders forbore from taking any enforcement action as a result of the occurrence and/or continuation of any specified events of default.
On February 10, 2025, the Company issued a Senior Secured Convertible Promissory Note in the principal amount of $10,000,000 (the "February Note") to Thieneman Construction, Inc, an Indiana corporation, to be funded in two tranches of $5,000,000.
On February 10, 2025, the Company issued a Senior Secured Convertible Promissory Note in the principal amount of $10,000,000 (the "February Note") to Thieneman Construction, Inc, an Indiana corporation, to be funded in two tranches of $5,000,000.
Investing Activities Net cash provided by investing activities during the year ended December 31, 2024 was $7.8 million, consisting of $3.5 million of proceeds from maturity of available for sale investments and $3.2 million in sales of available for sale securities, and reimbursement of previously incurred leasehold expenditures of $1.1 million.
Net cash provided by investing activities during the year ended December 31, 2024 was $7.8 million, consisting of $3.5 million of proceeds from maturity of available-for-sale investments and $3.2 million in sales of available-for-sale securities, and reimbursement of previously incurred leasehold expenditures of $1.1 million.
We estimate the fair value of restricted share unit awards using the value of the Company’s common stock on the date of grant. We estimate the fair value of Earnout Shares awards underlying stock options to employees, which is considered a compensatory award and accounted for under ASC 718, Share-Based Compensation , using the Monte-Carlo simulation model .
We estimate the fair value of restricted share unit awards using the value of the Company’s common stock on the date of grant. We estimate the fair value of Earnout Shares awards underlying stock options to employees, which is considered a compensatory award and accounted for under ASC 718, Stock-Based Compensation , using the Monte-Carlo simulation model .
The Monte-Carlo simulation model was selected as the valuation methodology for the Earnout Shares due to the path-dependent nature of triggering events. Under ASC 718, the award is measured at fair value at the grant date and expense is recognized over the time-based vesting period (the triggering event is a market condition and does not impact expense recognition).
The Monte-Carlo simulation model was selected as the valuation methodology for the Earnout Shares due to the path-dependent nature of triggering events. Under ASC 718, the award is measured at fair value at the grant date and expense is recognized over the time-based vesting 78 period (the triggering event is a market condition and does not impact expense recognition).
Our Sapphire Family of Printers give our customers who are in space, aviation, defense, automotive, energy and industrial markets the freedom to design and produce metal parts with complex internal features and geometries that had previously been considered impossible for AM. We believe our technology is years ahead of competitors.
Our Sapphire Family of Printers give our customers who are in space, aviation, defense, automotive, energy and industrial markets the freedom to design and produce metal parts with complex internal features and geometries that had previously been considered impossible for AM. We believe our technology is ahead of competitors.
Support Services are included during the lease term. Equipment under lease contracts is reclassified from inventory at its basis and depreciated over five years to a salvage value. Income from the lessee is recorded as revenue using the straight-line method over the term of the lease. Support services are a non-lease component.
Support Services are included during the lease term. Equipment under lease contracts is reclassified from inventory at its basis and depreciated over five to ten years to a salvage value. Income from the lessee is recorded as revenue using the straight-line method over the term of the lease. Support services are a non-lease component.
Changes in any or all of these estimates and assumptions or the relationships between those assumptions impact our valuations 72 as of each valuation date and may have a material impact on the valuation of our common stock. An increase of 100-basis points in interest rates would not have a material impact on our stock-based compensation.
Changes in any or all of these estimates and assumptions or the relationships between those assumptions impact our valuations as of each valuation date and may have a material impact on the valuation of our common stock. An increase of 100-basis points in interest rates would not have a material impact on our stock-based compensation.
As a result, the loss of any key customers to adopt our solutions or any significant delay in commercialization of our products could impact our business and future revenue. 56 Customer Concentration Our operating results for the foreseeable future will continue to depend on sales to a small group of customers.
As a result, the loss of any key customers to adopt our solutions or any significant delay in commercialization of our products could impact our business and future revenue. Customer Concentration Our operating results for the foreseeable future will continue to depend on sales to a small group of customers.
The Company determines revenue recognition through the following five- step model for recognizing revenue: (1) identification of the contract with a customer; (2) identification of the performance obligations in the contract; (3) determination of the transaction price; (4) allocation of the transaction price to the performance obligations in the contract; and (5) recognition of revenue when, or as, the Company satisfies its performance obligation.
The Company determines revenue recognition through the following five-step model for recognizing revenue: (1) identification of the contract with a customer; (2) identification of 76 the performance obligations in the contract; (3) determination of the transaction price; (4) allocation of the transaction price to the performance obligations in the contract; and (5) recognition of revenue when, or as, the Company satisfies its performance obligation.
Recurring Payment (operating lease revenue from customers) The Company enters into operating leases (“ Recurring Payment ”) for customers who do not purchase the 3D Printers (“ equipment ”). The contracts explicitly specify the equipment which is a production system with defined components and services including the printer itself, services, and accessories.
Recurring Payment (operating lease revenue from lessors) The Company enters into operating leases (“ Recurring Payment ”) for customers who do not purchase the 3D Printers (“ equipment ”). The contracts explicitly specify the equipment which is a production system with defined components and services including the printer itself, services, and accessories.
The Investors may exercise the 2024 Private Warrants by paying the exercise in cash or by reducing the outstanding principal amount under the Secured Notes by an amount equal to the quotient of (A) the amount of the exercise price divided by (B) 1.20. The 2024 Private Warrants may also be exercised on a cashless basis under certain circumstances.
The Investors may exercise the 2024 Private Warrants by paying the exercise in cash or by reducing the outstanding principal amount under the Secured Notes by an amount equal to the quotient of (A) the amount 79 of the exercise price divided by (B) 1.20. The 2024 Private Warrants may also be exercised on a cashless basis under certain circumstances.
Our gross profit and gross margin are influenced by a number of factors, including: • Product mix of Sapphire, Sapphire XC, Sapphire 1MZ and Sapphire XC 1MZ systems; • Average selling prices for our systems; • Trends in materials and shipping costs; • Production volumes that may impact factory overhead absorption; • System reliability performance; and • Impact of product mix changes, including new product introductions, and other factors on our Cost of Support Services We expect to accelerate production cycle times and further improving efficiencies on the production floor to lower our cost of revenue, which we expect will improve our gross profit and gross margins in the second half of 2025.
Our gross profit and gross margin are influenced by a number of factors, including: • Product mix of Sapphire, Sapphire XC, Sapphire 1MZ and Sapphire XC 1MZ systems; • Average selling prices for our systems; • Trends in materials and shipping costs; • Production volumes that may impact factory overhead absorption; • System reliability performance; and • Impact of product mix changes, including new product introductions, and other factors on our Cost of Support Services We expect to accelerate production cycle times and further improving efficiencies on the production floor to lower our cost of revenue, which we expect will improve our gross profit and gross margins in the second half of 2026.
A typical contract with customers for the 3D Printer and bundled software includes the Support Services. The Company provides one price for all deliverables including the 3D Printer and bundled software, and for the Support Services. Typically, the Company has one distinct obligation to transfer the 3D Printers and bundled software, and another distinct obligation to provide the Support Services.
A typical contract with customers for the 3D Printer and bundled software includes the Support Services. The Company provides one price for all deliverables including the 3D Printer and bundled software, and for the Support Services. Typically, the Company has one distinct obligation to transfer the 3D Printer and bundled software, and another distinct obligation to provide the Support Services.
In 2024, we implemented a number of supply chain and manufacturing improvements in response and intend to continue to focus on driving further operational improvements during 2025 to reduce operating costs.
In 2024 and 2025, we implemented a number of supply chain and manufacturing improvements in response and intend to continue to focus on driving further operational improvements during 2026 to reduce operating costs.
Macroeconomic Conditions and Other World Events General economic and political conditions such as recessions, interest rates, fuel prices, inflation, foreign currency fluctuations, international tariffs, social, political and economic risks and acts of war or terrorism (including, for example, the ongoing military conflicts in Israel and in Ukraine and the economic sanctions related thereto), have added uncertainty in timing of customer orders and supply chain constraints.
Macroeconomic Conditions and Other World Events General economic and political conditions such as recessions, interest rates, fuel prices, inflation, foreign currency fluctuations, international tariffs, social, political and economic risks and acts of war or terrorism (including, for example, the ongoing military conflicts in the Middle East, including Israel, and in Ukraine and the economic sanctions related thereto), have added uncertainty in timing of customer orders and supply chain constraints.
We consider this approach a “land and expand” strategy, oriented around a demonstration of our value proposition followed by increasing penetration with key customers. 54 Recent Developments Recent Debt and Equity Transactions and Change in Majority Ownership Notwithstanding the recent debt and equity transactions, as described in “ —Liquidity and Capital Resources ” and in Note 1 Description of Business and Basis of Presentation—Going Concern, Financial Condition and Liquidity and Capital Resources in the notes to the audited consolidated financial statements included elsewhere in this Annual Report, there continues to be a substantial doubt about our ability to continue as a going concern.
We consider this approach a “land and expand” strategy, oriented around a demonstration of our value proposition followed by increasing penetration with key customers. 58 Recent Developments Recent Debt and Equity Transactions and Change in Majority Ownership Notwithstanding the recent debt and equity transactions, as described in “ —Liquidity and Capital Resources ” and in Note 1, Description of Business and Basis of Presentation—Going Concern, Financial Condition and Liquidity and Capital Resources in the notes to the consolidated financial statements included elsewhere in this Annual Report, there continues to be a substantial doubt about our ability to continue as a going concern.
During the year ended December 31, 2024, there were no Public Warrants or Private Placement Warrants exercised. The Public Warrants are publicly traded and are exercisable for cash, unless certain conditions occur, such as redemption by the Company under certain circumstances, at which time the Public Warrants may be exercised on a cashless basis.
During the year ended December 31, 2025, there were no Public Warrants or Private Placement Warrants exercised. The Public Warrants are publicly traded and are exercisable for cash, unless certain conditions occur, such as redemption by the Company under certain circumstances, at which time the Public Warrants may be exercised on a cashless basis.
Arrayed continues to hold $5.0 million in principal amount of the Notes, and as a result of the exchange transaction, became the owner of approximately 95% of the Company’s issued and outstanding common stock. The Company's strategic review was concluded on December 24, 2024, at the close of the debt for equity exchange transaction.
Arrayed continues to hold $5.0 million in principal amount of the Notes, and as a result of the exchange transaction, became the owner of approximately 95% of the Company’s issued and outstanding common stock as of such date. The Company's strategic review was concluded on December 24, 2024, at the close of the debt for equity exchange transaction.
Significant judgment is used to identify and account for each of the two performance obligations. 70 3D Printer Sales The Company bills its customers beginning at the time of acceptance of the purchase order (which represents a deposit), with the second billing at the time of shipment and final billing upon site acceptance test completion.
Significant judgment is used to identify and account for each of the two performance obligations. 3D Printer and Parts Sales The Company bills its customers beginning at the time of acceptance of the purchase order (which represents a deposit), with the second billing at the time of shipment and final billing upon site acceptance test completion.
Sapphire, Sapphire 1MZ, Sapphire XC and Sapphire XC 1MZ metal AM printer using our L-PBF technology and Assure 57 quality validation software (collectively referred to as the “ 3D Printer ”). Contracts for 3D Printers also include post-sale customer support services (“ Support Services ”), except for our distributor partners, which are qualified to perform support services.
Sapphire, Sapphire 1MZ, Sapphire XC and Sapphire XC 1MZ metal AM printer using our L-PBF technology and Assure quality validation software (collectively referred to as the “ 3D Printer and parts ”). Contracts for 3D Printers also include post-sale customer support services (“ Support Services ”), except for our distributor partners, which are qualified to perform support services.
We expect our interest expense will decrease as a result of reduced debt (for further information, see “ —Liquidity and Capital Resources ” and Note 9, Long-Term Debt , in the notes to the audited consolidated financial statements included elsewhere in this Annual Report).
We expect our interest expense may decrease as a result of reduced debt (for further information, see “ —Liquidity and Capital Resources ” and Note 9, Long-Term Debt , in the notes to the audited consolidated financial statements included elsewhere in this Annual Report).
The February Note is payable in full on the date that is six months from the date such tranche was funded, in the amount of $5,750,000 and if not paid on or prior to such date, will continue to accrue interest at the same rate until paid.
The February Note was payable in full on the date that is six months from the date such tranche was funded, in the amount of $5,750,000 and if not paid on or prior to such date, would continue to accrue interest at the same rate until paid.
While we expect system sales to improve and revenue from parts printing to increase in 2025, we do not have sufficient working capital to meet our financial needs for the twelve-month period following the filing date of this Annual Report.
While we expect system sales to improve and revenue from parts printing to increase in 2026, we do not have sufficient working capital to meet our financial needs for the twelve-month period following the filing date of this Annual Report.
The February Note is payable in full on the date that is six months from the date such tranche was funded, in the amount of $5,750,000 and if not paid on or prior to such date, will continue to accrue interest at the same rate until paid.
The February Note was payable in full on the date that is six months from the date such tranche was funded, in the amount of $5,750,000 and if not paid on or prior to such date, would continue to accrue interest at the same rate until paid.
Other Revenue Revenue is recognized for parts sold to customers independent of the 3D Printer sales or Support Services contract is included with 3D Printer sales. Such revenue is recognized upon transfer of control to the customer. Revenue from parts was not material for the years ended December 31, 2024 and 2023.
Other Revenue Other Revenue is recognized for parts sold to customers independent of the 3D Printer sales or Support Services contract is included with 3D Printer sales. Such revenue is recognized upon transfer of control to the customer. Revenue from parts was not material for the years ended December 31, 2025 and 2024.
In connection with the Third Note Amendment, on July 1, 2024, the Company also entered into a letter agreement with the Investors pursuant to which the Company issued to the Investors warrants (the “July 2024 Private Warrants”) to purchase up to an aggregate of 1,650,000 shares of Common Stock.
In connection with the Third Note Amendment, on July 1, 2024, the Company also entered into a letter agreement with the Investors pursuant to which the Company issued to the Investors warrants (the “July 2024 Private Warrants”) to purchase up to an aggregate of 110,000 shares of Common Stock.
Other factors affecting our gross profit include changes to our material costs, assembly costs that are themselves dependent upon improvements to yield, and any increase in assembly overhead to support a greater number of 3D Printers sold and markets served.
Other factors affecting our gross profit include changes to our material costs, assembly costs that are themselves dependent upon improvements to yield, and any increase in assembly overhead to support a greater number of 3D Printer sold and markets served.
Gain (Loss) on Fair Value of Warrants Gain (loss) on valuation of warrant liabilities relates to the changes in the fair value of warrant liabilities, including liabilities related to the public warrants and private placement warrants, which are subject to remeasurement at each balance sheet date. 59 Gain (Loss) on Fair value of Contingent Earnout Liabilities Gain (loss) on valuation of contingent earnout liabilities relates to the changes in the fair value of contingent earnout liabilities related to the Earnout Shares, which are subject to remeasurement at each balance sheet date.
Gain (Loss) on Fair Value of Warrants Gain (loss) on valuation of warrant liabilities relates to the changes in the fair value of warrant liabilities, including liabilities related to the public warrants and private placement warrants, which are subject to remeasurement at each balance sheet date. 65 Gain (Loss) on Fair value of Contingent Earnout Liabilities Gain (loss) on valuation of contingent earnout liabilities relates to the changes in the fair value of contingent earnout liabilities related to the Earnout Shares, which are subject to remeasurement at each balance sheet date.
Income Taxes No provision for federal and state income taxes was recorded for any periods presented due to projected losses, and we maintained a full valuation allowance on the deferred tax assets as of December 31, 2024 and 2023.
Income Taxes No provision for federal and state income taxes was recorded for any periods presented due to projected losses, and we maintained a full valuation allowance on the deferred tax assets as of December 31, 2025 and 2024.
The timeframe from order to completion of the site acceptance test occurs typically over three to six months. Revenue for the 3D Printer is recognized at a point-in time, which occurs upon transfer of control to the customer at shipment.
The timeframe from order to completion of the site acceptance test occurs typically over three to six months. Revenue for the 3D Printer and parts is recognized at a point-in time, which occurs upon transfer of control to the customer at shipment.
The 2024 Private Warrants became exercisable 45 days after the original issuance date (the “Initial Exercise Date”), are exercisable at an exercise price of $15.946 per share and will expire on the one year anniversary of the later of (i) the Initial Exercise Date and (ii) the date on which the Resale Registration Statement (as defined in the Letter Agreement) is declared effective by the SEC.
The 2024 Private Warrants became exercisable 45 days after the original issuance date (the “Initial Exercise Date”), are exercisable at an exercise price of $199.35 per share and will expire on the one year anniversary of the later of (i) the Initial Exercise Date and (ii) the date on which the Resale Registration Statement (as defined in the Letter Agreement) is declared effective by the SEC.
Backlog ($ in millions): Backlog ($ in millions) is defined as the unfulfilled 3D printer systems to be delivered to customers in contracted dollars as of period end. Commercial Launch of the Sapphire XC 1MZ System We shipped our first Sapphire XC 1MZ system at the end of 2022, one year after the Sapphire XC launch.
Backlog ($ in millions): Backlog ($ in millions) is defined as the unfulfilled 3D printer systems and printed parts to be delivered to customers in contracted dollars as of period end. Commercial Launch of the Sapphire XC 1MZ System We shipped our first Sapphire XC 1MZ system at the end of 2022, one year after the Sapphire XC launch.
Cost of Revenue Our cost of revenue includes the “ Cost of 3D Printers ,” “ Cost of Recurring Payment ” and “ Cost of Support Services .” Cost of 3D Printers includes the manufacturing cost of our components and subassemblies purchased from vendors for the assembly, as well as raw materials and assemblies, shipping costs and other directly associated costs.
Cost of Revenue Our cost of revenue includes the “ Cost of 3D Printer and Parts ,” “ Cost of Recurring Payment ” and “ Cost of Support Services .” Cost of 3D Printer and parts includes the manufacturing cost of our components and subassemblies purchased from vendors for the assembly, as well as raw materials and assemblies, shipping costs and other directly associated costs.
The outstanding principal amount of the February Note is convertible into shares of the Company's common stock upon the occurrence of the Company’s successful listing of shares of its common stock on a national securities exchange or the occurrence and during the continuation of an event of default, into common stock at a fixed conversion price of $1.00 per share.
The outstanding principal amount of the February Note was convertible into shares of the Company's common stock upon the occurrence of the Company’s successful listing of shares of its common stock on a national securities exchange or the occurrence and during the continuation of an event of default, into common stock at a fixed conversion price of $15.00 per share.
The outstanding principal amount of the February Note is convertible upon the occurrence of the Company’s successful listing of shares of its common stock on a national securities exchange or the occurrence and during the continuation of an Event of Default, into Common Shares at a fixed conversion price of $1.00 per share.
The outstanding principal amount of the February Note was convertible upon the occurrence of the Company’s successful listing of shares of its common stock on a national securities exchange or the occurrence and during the continuation of an Event of Default, into Shares of common stock at a fixed conversion price of $15.00 per share.
In connection with the Second Note Amendment, on April 1, 2024, the Company also entered into a letter agreement (the “Letter Agreement”) with the Investors pursuant to which the Company issued to the Investors warrants (the “2024 Private Warrants”) to purchase up to an aggregate of 627,117 shares of Common Stock.
In connection with the Second Note Amendment, on April 1, 2024, the Company also entered into a letter agreement (the “Letter Agreement”) with the Investors pursuant to which the Company issued to the Investors warrants (the “2024 Private Warrants”) to purchase up to an aggregate of 41,808 shares of Common Stock.
Recurring Payment, structured as an operating lease, was $1.1 million and $1.7 million for the years ended December 31, 2024 and 2023, respectively. The decrease was primarily attributed to a decrease in the number of 3D Printer systems in lease generating Recurring Payment revenue for the year ended December 31, 2024, compared to the year ended December 31, 2023.
Recurring Payment, structured as an operating lease, was $0.1 million and $1.1 million for the years ended December 31, 2025 and 2024, respectively. The decrease was primarily attributed to a decrease in the number of 3D Printer systems in lease generating Recurring Payment revenue for the year ended December 31, 2025, compared to the year ended December 31, 2024.
On February 24, 2025, the Company entered into Warrant Exchange Agreements with each of: (i) Highbridge Tactical Credit Master Fund, L.P. (“HM”); (ii) Highbridge Tactical Credit Institutional Fund, Ltd.
On February 24, 2025, the Company entered into Warrant Exchange Agreements with each of: (i) Highbridge Tactical Credit Master Fund, L.P. (“ HM ”); (ii) Highbridge Tactical Credit Institutional Fund, Ltd.
The January Note is payable in full on April 7, 2025 in the amount of $5,750,000 and if not paid on or prior to such date, will continue to accrue interest at the same rate until paid.
The January Note was payable in full on April 7, 2025 in the amount of $5,750,000 and if not paid on or prior to such date, would continue to accrue interest at the same rate until paid.
The January Note is payable in full on April 7, 2025 in the amount of $5,750,000 and if not paid on or prior to such date, will continue to accrue interest at the same rate until paid.
The January Note was payable in full on April 7, 2025 in the amount of $5,750,000 and if not paid on or prior to such date, would continue to accrue interest at the same rate until paid.
We expect that we will need to engage in additional financings to fund our operations and satisfy our obligations in the near-term as well as to respond to business challenges and opportunities, including the need to repay the Secured Convertible Notes, provide working capital, develop new features or enhance our products, expand our manufacturing capacity, improve our operating infrastructure, or acquire complementary businesses and technologies.
We expect that we will need to engage in additional financings to fund our operations and satisfy our obligations in the near-term as well as to respond to business challenges and opportunities, including the need to repay any outstanding debt, provide working capital, develop new features or enhance our products, expand our manufacturing capacity, improve our operating infrastructure, or acquire complementary businesses and technologies.
The expense reduction and cash saving initiatives include streamlining facilities, managing working capital, and reducing overall general and administrative expenses. Debt Facilities As of December 31, 2024, our debt arrangements comprised the Secured Notes, of which we had approximately $5.0 million aggregate principal amount outstanding as of December 31, 2024. 66 On December 9, 2024, Arrayed Notes Acquisition Corp.
The expense reduction and cash saving initiatives include streamlining facilities, managing working capital, and reducing overall general and administrative expenses. Debt Facilities As of December 31, 2025, our debt arrangements comprised the Secured Notes, of which we had approximately $3.2 million aggregate principal amount outstanding as of December 31, 2025. On December 9, 2024, Arrayed Notes Acquisition Corp.
As of December 31, 2024, over 50% of our customers have multiple Sapphire family of systems. 62 Cost of Revenue The following table presents the Cost of Revenue disaggregated by product and service type, as well as the percentage of total cost of revenue.
As of December 31, 2025, over 50% of our customers have multiple Sapphire family of systems. 68 Cost of Revenue The following table presents the Cost of Revenue disaggregated by product and service type, as well as the percentage of total cost of revenue.
Loss on Debt Extinguishment The loss on debt extinguishment was $4.9 million and $19.5 million for the years ended December 31, 2024 and 2023, respectively, and was related to the July 2024 Loan Modification in accordance with the warrant issuance, slightly offset by a gain recorded on the December 2024 Exchange Agreement..
Loss on Debt Extinguishment The loss on debt extinguishment was $0.0 million and $4.9 million for the years ended December 31, 2025 and 2024, respectively, and was related to the July 2024 Loan Modification in accordance with the warrant issuance, slightly offset by a gain recorded on the December 2024 Exchange Agreement.
The RDO Warrants and Placement Agent Warrants are exercisable until December 29, 2028. In connection with the BEPO Offering, the Company issued BEPO Warrants to purchase up to an aggregate of 979,592 shares of common stock.
The RDO Warrants and Placement Agent Warrants are exercisable until December 29, 2028. In connection with the BEPO Offering, the Company issued BEPO Warrants to purchase up to an aggregate of 65,307 shares of common stock.
The cash used from operating assets was primarily comprised of accounts payable of $0.1 million, accrued expenses and other current liabilities of $2.6 million, and other noncurrent liabilities of $2.2 million, partially offset by a decrease in inventories of $13.3 million for Sapphire and Sapphire XC system production, contract assets of $7.0 million, accounts receivable of $5.9 million, contract liabilities of $5.2 million, other assets of $4.0 million, and prepaid expenses and other current assets of $1.8 million related to insurance and vendor prepayments.
The cash used from operating assets was primarily comprised of accounts payable of $0.7 million, accrued expenses and other current liabilities of $2.6 million, and other noncurrent liabilities of $2.2 million, partially offset by an increase from inventories of $6.1 million for Sapphire and Sapphire XC system production, contract assets of $7.0 million, accounts receivable of $3.1 million, contract liabilities of $5.2 million, other assets of $4.0 million, and prepaid expenses and other current assets of $1.8 million related to insurance and vendor prepayments.
The noncash charges primarily consisted of amortization of debt discount and deferred financing costs of $13.6 million, 67 stock-based compensation of $15.4 million, loss on debt extinguishment of $7.5 million, depreciation and amortization of $4.9 million, warrant issuance in connection with the August warrant inducement of $2.4 million, and cost of issuance of common stock warrants on BEPO Offering of $1.3 million, partially offset by the fair value related to the warrants of $32.1 million, gain on exchange of debt for common stock of $2.6 million and the change in fair value related to the contingent earnout liabilities of $1.4 million.
The noncash charges primarily consisted of amortization of debt discount and deferred financing costs of $13.6 million, stock-based compensation of $11.8 million, loss on debt extinguishment of $7.5 million, depreciation and amortization of $4.8 million, warrant issuance in connection with the August warrant inducement of $2.4 million, cost of issuance of common stock warrants on BEPO Offering of $1.3 million, and reserve for excess and obsolete inventory of $7.2 million, partially offset by the fair value related to the warrants of $32.1 million, gain on exchange of debt for common stock of $2.6 million and the change in fair value related to the contingent earnout liabilities of $1.4 million.
Our future cash requirements and the adequacy of available funds will depend on many factors, including our operating performance, competitive and industry developments, and financial market conditions. Off-Balance Sheet Arrangements As of December 31, 2024 and 2023, we did not have any off-balance sheet arrangements.
Our future cash requirements and the adequacy of available funds will depend on many factors, including our operating performance, competitive and industry developments, and financial market conditions. Off-Balance Sheet Arrangements As of December 31, 2025 and 2024, we did not have any off-balance sheet arrangements, other than described below.
On December 24, 2024, the Company and Arrayed entered into a debt for equity exchange transaction where the Company issued 185,151,333 shares of the Company’s common stock, in exchange for the cancellation of $22.4 million in principal amount of the Company’s Secured Notes plus $0.4 million of accrued interest on the Notes.
On December 24, 2024, the Company and Arrayed entered into a debt for equity exchange transaction where the Company issued 12,343,423 shares of the Company’s common stock, in exchange for the cancellation of $22.4 million in principal amount of the Company’s Secured Notes plus $0.4 million of accrued interest on the Notes.
On December 24, 2024, the Company and Arrayed entered into a debt for equity exchange transaction where the Company issued 185,151,333 shares of the Company’s common stock, in exchange for the cancellation of $22.4 million in principal amount of the Company’s Secured Notes plus $0.4 million of accrued interest on the Notes.
On December 24, 2024, the Company and Arrayed entered into a debt for equity exchange transaction where the Company issued 12,343,423 shares of the Company’s common stock, in exchange for the cancellation of $22.4 million in principal amount of the Company’s Secured Notes plus $0.4 million of accrued interest on the Notes.
Gain on Fair Value of Warrants The change in fair value of warrants resulted in a gain of $32.1 million, and $2.3 million for the years ended December 31, 2024 and 2023, respectively, and were related to the non-cash fair value change of the warrant liabilities.
Gain on Fair Value of Warrants The change in fair value of warrants resulted in a loss of $1.1 million and a gain of $32.1 million for the years ended December 31, 2025 and 2024, respectively, and were related to the non-cash fair value change of the warrant liabilities.
The reverse stock split was effected by the filing of a certificate of amendment (the “Amendment”) to our Certificate of Incorporation with the Secretary of State of the State of Delaware, without any change to par value. The Amendment became effective upon such filing.
The reverse stock split was effected by the filing of a certificate of amendment (the “June 2024 Amendment”) to our Certificate of Incorporation with the Secretary of State of the State of Delaware, without any change to par value. The June 2024 Amendment became effective upon such filing.
The BEPO Agent Warrants are exercisable at an exercise price of $13.475 per share and will expire on the five year anniversary of the date of issuance.
The BEPO Agent Warrants are exercisable at an exercise price of $202.20 per share and will expire on the five year anniversary of the date of issuance.
In conjunction with the joinder and fourth loan modification agreement on July 25, 2022, we issued to Silicon Valley Bank warrants to purchase up to 2,000 shares of the Company’s common stock at an exercise price of $89.60 per warrant share (the “2022 Private Warrant”).
In conjunction with the joinder and fourth loan modification agreement on July 25, 2022, we issued to Silicon Valley Bank warrants to purchase up to 134 shares of the Company’s common stock at an exercise price of $1,344 per warrant share (the “2022 Private Warrant”).
Following the Merger, 246,429 publicly-traded warrants (the “Public Warrants”) and 127,143 private placement warrants (the “Private Placement Warrants”), issued to Spitfire Sponsor, LLC (the “Sponsor”), all of which were issued in connection with JAWS Spitfire’s initial public offering (“IPO”), became exercisable for one share of the Company’s Common Stock at an exercise price of $402.50 per share.
Following the Merger, 16,429 publicly-traded warrants (the “Public Warrants”) and 8,477 private placement warrants (the “Private Placement Warrants”), issued to Spitfire Sponsor, LLC (the “Sponsor”), all of which were issued in connection with JAWS Spitfire’s initial public offering (“IPO”), became exercisable for one share of the Company’s Common Stock at an exercise price of $6,037.50 per share.
The negative revenue performance was due to lower systems sold, mix of lower production volumes and discounted system pricing offset by our change in product mix to include more higher priced systems as discussed previously, resulting in a decrease in the average selling price. The 3D Printer sales also included parts and consumables revenue.
The revenue performance increased due to timing of systems sold, mix of lower production volumes and discounted system pricing offset by our change in product mix to include more higher priced systems as discussed previously, resulting in an increase in the average selling price. The 3D Printer and parts sales also included parts and consumables revenue.
The decrease in research and development expenses in 2024 were related to a $8.2 million decrease for headcount, salaries and employee-related expenses, a $7.1 million decrease in stock-based compensation, a $5.0 million decrease in product development expenses for the Sapphire family of systems, and a $1.3 million decrease in components design and engineering testing and validation for the Sapphire XC and development expenses for the product development of the 1MZ larger build volumes for our Sapphire systems, a $1.2 million decrease in professional fees and a $2.1 million decrease in other miscellaneous expenses.
The decrease in research and development expenses in 2025 were related to a $2.8 million decrease for headcount, salaries and employee-related expenses, a $0.8 million decrease in stock-based compensation, and a $1.2 million decrease in components design and engineering testing and validation for the Sapphire XC and development expenses for the product development of the 1MZ larger build volumes for our Sapphire systems, and other miscellaneous expenses.
The BEPO Warrants are immediately exercisable at an exercise price of $12.25 per share and will expire on the five year anniversary of the date of issuance. In connection with the BEPO Placement Agency Agreement, we also issued BEPO Agent Warrants to purchase up to 48,980 shares of common stock.
The BEPO Warrants are immediately exercisable at an exercise price of $183.75 per share and will expire on the five year anniversary of the date of issuance. In connection with the BEPO Placement Agency Agreement, we also issued BEPO Agent Warrants to purchase up to 3,266 shares of common stock.
For the years ended December 31, 2024 and 2023, sales to the top three customers accounted for 47.0% and 24.5% of our revenue, respectively. Of the top three customers for the year ended December 31, 2024, all three customers were different from the top three customers for the comparable period in 2023.
For the years ended December 31, 2025 and 2024, sales to the top three customers accounted for 33.2% and 47.0% of our revenue, respectively. Of the top three customers for the year ended December 31, 2025, all three customers were different from the top three customers for the comparable period in 2024.
Additionally, the Company agreed to issue registered warrants with an exercise price of $2.28 per share to purchase 1,485,714 shares of Common Stock (the “August Inducement Warrants”) and will expire on the five year anniversary of the issuance date. The August Inducement Warrants may also be exercised on a cashless basis under certain circumstances.
Additionally, the Company agreed to issue registered warrants with an exercise price of $34.20 per share to purchase 99,048 shares of Common Stock (the “August Inducement Warrants”) and will expire on the five year anniversary of the issuance date. The August Inducement Warrants may also be exercised on a cashless basis under certain circumstances.
Gain on Fair value of Contingent Earnout Liabilities The change in fair value of the contingent earnout liability was a gain of $1.4 million and $16.0 million for the year ended December 31, 2024 and 2023, respectively, and were related to the non-cash fair value change of the contingent earnout liabilities.
Gain on Fair value of Contingent Earnout Liabilities The change in fair value of the contingent earnout liability was less than $0.1 million and a gain of $1.4 million for the years ended December 31, 2025 and 2024, respectively, and were related to the non-cash fair value change of the contingent earnout liabilities.
Additionally, the Company issued warrants to purchase 51,429 shares of the Company's stock at an exercise price of $21.70 per warrant share (the "Placement Agent Warrants" and together with the Public Warrants, the Private Placement Warrants, the 2022 Private Warrant, and the RDO Warrants the “Common Stock Warrants”).
Additionally, the Company issued warrants to purchase 3,429 shares of the Company's common stock at an exercise price of $326.29 per warrant share (the "Placement Agent Warrants" and together with the Public Warrants, the Private Placement Warrants, the 2022 Private Warrant, and the RDO Warrants the “Common Stock Warrants”).
As a result, our customers have increasingly adopted our technology into their design and production processes. We believe our value is reflected in our sales patterns, as most customers purchase a single machine to validate our technology and purchase additional systems over time as they embed our technology in their product roadmap and manufacturing infrastructure.
We believe our value is reflected in our sales patterns, as most customers purchase a single machine to validate our technology and purchase additional systems over time as they embed our technology in their product roadmap and manufacturing infrastructure.
The January Note may be prepaid in whole or in part at any time without penalty or premium and is convertible in the event of default into shares of the Company’s common stock, at a fixed conversion price of $1.56 per share.
The January Note could be prepaid in whole or in part at any time without penalty or premium and was convertible in the event of default into shares of the Company’s common stock, at a fixed conversion price of $23.40 per share.
The January Note may be prepaid in whole or in part at any time without penalty or premium and is convertible in the event of default into shares of the Company’s common stock, at a fixed conversion price of $1.56 per share.
The January Note could be prepaid in whole or in part at any time without penalty or premium and was convertible in the event of default into shares of the Company’s common stock, at a fixed conversion price of $23.40 per share.
As a percentage of revenue, the gross margin was (5.1)% and (33.9)% for the years ended December 31, 2024 and 2023, respectively.
As a percentage of revenue, the gross margin was (16.1)% and (5.1)% for the years ended December 31, 2025 and 2024, respectively.
The 2022 Private Warrant is exercisable until July 24, 2034 and allow cashless exercise in whole or part. On December 29, 2023, the Company issued warrants to purchase 1,028,572 shares of the Company's stock at an exercise price of $19.95 per warrant share (the "RDO Warrants").
The 2022 Private Warrant is exercisable until July 24, 2034 and allows cashless exercise in whole or part. On December 29, 2023, the Company issued warrants to purchase 68,572 shares of the Company's common stock at an exercise price of $299.25 per warrant share (the "RDO Warrants").
We expect research and development costs to increase in 2025 and beyond due to a refreshed technology roadmap to meet our customers' demand in rapidly bring and scale parts in production and to enhance and advance our portfolio of AM solutions.
We expect research and development costs to increase in 2026 and beyond due to a refreshed technology roadmap to meet our customers' demand in RPS and to bring and scale parts production with improvements in utilization efficiency and to enhance and advance our portfolio of AM solutions.
See “Risk Factors - Risks Related to Our Business and Industry—Market conditions, economic uncertainty or downturns could adversely affect our business and operating results” and “—We may be adversely affected by the effects of inflation or possible stagflation.” Climate Change Material pending or existing climate change-related legislation, regulations, and international accords could have an adverse effect on our business, financial condition, and results of operations, including: (1) material past and/or future capital expenditures for climate-related projects, (2) material indirect consequences of climate-related regulation or business trends, such as the following: decreased/increased demand for goods or services that produce significant greenhouse gas emissions or are related to carbon-based energy sources; increased competition to develop innovative new products that result in lower emissions; increased demand for generation and transmission of energy from alternative energy sources; and any anticipated reputational risks resulting from operations or products that produce material greenhouse gas emissions and (3) material increased compliance costs related to climate change.
See “Risk Factors - Risks Related to Our Business and Operations—Our existing and planned global operations subject us to a variety of risks and uncertainties that could adversely affect our business, our suppliers and our operating results.” Climate Change Material pending or existing climate change-related legislation, regulations, and international accords could have an adverse effect on our business, financial condition, and results of operations, including: (1) material past and/or future capital expenditures for climate-related projects, (2) material indirect consequences of climate-related regulation or business trends, such as the following: decreased/increased demand for goods or services that produce significant greenhouse gas emissions or are related to carbon-based energy sources; increased competition to develop innovative new products that result in lower emissions; increased demand for generation and transmission of energy from alternative energy sources; and any anticipated reputational risks resulting from operations or products that produce material greenhouse gas emissions and (3) material increased compliance costs related to climate change.
The practical expedient has been elected to include rents and this non-lease component as one revenue stream recognized over the lease term on a straight-line basis. Costs associated with this component are classified as cost of revenue and recognized as incurred.
The practical expedient has been elected to include rents and this non-lease component as one revenue stream recognized over the lease term on a straight-line basis.
Warranty accruals were not material as of December 31, 2024 or December 31, 2023. 71 Equipment leased to customers are considered long-lived assets and are tested for impairment as described below under the heading “ Impairment of Long-lived Assets . ” Support Services Support Services are field service engineering, phone and email support, preventative maintenance, and limited on and off-site consulting support.
Equipment leased to customers are considered long-lived assets and are tested for impairment as described below under the heading “ Impairment of Long-lived Assets . ” Support Services Support Services are field service engineering, phone and email support, preventative maintenance, and limited on and off-site consulting support.
Key Financial and Operational Metrics We believe that our performance and future success depend on many factors that present significant opportunities for us but also pose risks and challenges, including those discussed below and in the section of this Annual Report titled “ Risk Factors .” We regularly evaluate several metrics, including the metrics presented in the table below, to measure our performance, identify trends affecting our business, prepare financial projections, make strategic decisions and establish performance goals for compensation and we periodically review and revise these metrics to reflect changes in our business. 2024 2023 Revenue ($ in millions) for the year ended December 31 $ 41 $ 77 Bookings ($ in millions) for the year ended December 31 31 56 Backlog ($ in millions) as of December 31 16 13 Bookings ($ in millions): Bookings ($ in millions) are defined as a confirmed order for a 3D printer system in contracted dollars.
The aggregate gross proceeds to the Company from the Private Placement was approximately $30 million, before deducting placement agent fees and other offering expenses. 61 Key Financial and Operational Metrics We believe that our performance and future success depend on many factors that present significant opportunities for us but also pose risks and challenges, including those discussed below and in the section of this Annual Report titled “ Risk Factors .” We regularly evaluate several metrics, including the metrics presented in the table below, to measure our performance, identify trends affecting our business, prepare financial projections, make strategic decisions and establish performance goals for compensation and we periodically review and revise these metrics to reflect changes in our business. 2025 2024 Revenue ($ in millions) for the year ended December 31 $ 46 $ 41 Bookings ($ in millions) for the year ended December 31 59 31 Backlog ($ in millions) as of December 31 31 16 Bookings ($ in millions): Bookings ($ in millions) are defined as a confirmed order for a 3D printer system and printed parts in contracted dollars.
For usage above that level, the customer typically pays an hourly usage fee. Most of our leases have a 12-month term, though in certain cases the lease term is longer. The Recurring Payment transactions, which are structured as operating leases, were 2.6% and 2.2% of revenue for the years ended December 31, 2024 and 2023, respectively.
Most of our leases have a 12-month term, though in certain cases the lease term is longer. The Recurring Payment transactions, which are structured as operating leases, were 0.2% and 2.6% of revenue for the years ended December 31, 2025 and 2024, respectively.
Selling and Marketing Expenses Selling and marketing expenses were $13.8 million and $23.2 million for the years ended December 31, 2024 and 2023, respectively. There was a decrease of $9.4 million for the year ended December 31, 2024 as compared to 2023.
Selling and Marketing Expenses Selling and marketing expenses were $6.8 million and $12.9 million for the years ended December 31, 2025 and 2024, respectively. There was a decrease of $6.1 million for the year ended December 31, 2025 as compared to 2024.
Liquidity and Capital Resources As of December 31, 2024 and 2023, we had $1.2 million and $31.1 million in cash, cash equivalents and short-term investments, respectively, and an accumulated deficit of $430.3 million and $357.0 million, respectively.
Liquidity and Capital Resources As of December 31, 2025 and 2024, we had $39.0 million and $1.2 million in cash, cash equivalents and short-term investments, respectively, and an accumulated deficit of $498.1 million and $426.8 million, respectively.
See “ Risk Factors–Risks Related to Our Financial Position and Need for Additional Capital – We expect to rely on a limited number of customers for a significant portion of our near-term revenue ” , and see Note 2, Summary of Significant Accounting Policies–Concentration of Credit Risk and Other Risks and Uncertainties , in the notes to the audited consolidated financial statements included elsewhere in this Annual Report .
See “ Risk Factors–Risks Related to Our Financial Position and Need for Additional Capital – We rely on a limited number of customers for a significant portion of our revenue, and adverse developments affecting those customers or their 62 industries could materially harm our business, financial condition and results of operations", and see Note 2, Summary of Significant Accounting Policies–Concentration of Credit Risk and Other Risks and Uncertainties , in the notes to the audited consolidated financial statements included elsewhere in this Annual Report .
This decrease of $0.4 million was due to a decrease in depreciation of the equipment on lease and allocable Cost of Support Services as a result of less 3D Printers in service in 2024 compared to 2023. Cost of Support Services was $8.1 million and $8.0 million, for the years ended December 31, 2024 and 2023, respectively.
Cost of Recurring Payment was less than $0.1 million and $0.9 million for the years ended December 31, 2025 and 2024, respectively. This decrease of $0.9 million was due to fewer equipment on lease and allocable Cost of Support Services as a result of less 3D Printer and parts in service in 2025 compared to 2024.
As of December 31, 2024, the Company has discontinued the Variable Consideration revenue model on a go-forward basis. The Company has elected not to recognize shipping to customers as a separate performance obligation. Revenue from shipping billed to customers for the years ended December 31, 2024 and 2023 was not material.
The Company has elected not to recognize shipping to customers as a separate performance obligation. Revenue from shipping billed to customers for the years ended December 31, 2025 and 2024 was not material.