Biggest changeThe following table illustrates our Performance and Essential Materials segment production capacities at February 15, 2023 by principal product and the end uses of these products: Product (1) Annual Capacity (2) End Uses Principal Manufacturing Facilities (4) (5) (6) (Millions of pounds) Ethylene (3) 4,820 VCM, polyethylene, EDC, styrene, ethylene oxide/ethylene glycol Calvert City, Kentucky Lake Charles, Louisiana 2 Table of Contents Product (1) Annual Capacity (2) End Uses Principal Manufacturing Facilities (4) (5) (6) (Millions of pounds) Chlorine 7,400 VCM, EDC, organic/inorganic chemicals, bleach and water treatment Calvert City, Kentucky Geismar, Louisiana Lake Charles, Louisiana Plaquemine, Louisiana Natrium, West Virginia Gendorf and Knapsack, Germany Caustic Soda 8,140 Pulp and paper, organic/inorganic chemicals, neutralization and alumina Calvert City, Kentucky Geismar, Louisiana Lake Charles, Louisiana Plaquemine, Louisiana Natrium, West Virginia Gendorf and Knapsack, Germany VCM 7,940 PVC, PVC Compounds Calvert City, Kentucky Geismar, Louisiana Lake Charles, Louisiana Plaquemine, Louisiana Gendorf and Knapsack, Germany Specialty PVC 980 Automotive sealants, cable sheathing, medical applications and other applications Burghausen, Cologne, and Gendorf, Germany Commodity PVC 6,820 Construction materials including pipe, siding, profiles for windows and doors, film and sheet for packaging and other applications Calvert City, Kentucky Geismar, Louisiana Plaquemine, Louisiana Aberdeen, Mississippi Cologne and Knapsack, Germany Low-Density Polyethylene ("LDPE") 1,500 High clarity packaging and bags, shrink films, food packaging, coated paper board, cup stock, paper folding cartons, lids, closures and general purpose molding Lake Charles, Louisiana Longview, Texas Linear Low-Density Polyethylene ("LLDPE") 1,070 Heavy-duty films and bags, general purpose liners Lake Charles, Louisiana Longview, Texas Chlorinated Derivative Materials 2,290 Coatings, flavorants, films, refrigerants, water treatment applications, chemicals and pharmaceutical production Lake Charles, Louisiana Natrium, West Virginia Styrene 570 Consumer disposables, packaging material, appliances, paints and coatings, resins and building materials Lake Charles, Louisiana Epoxy Specialty Resins 580 Protective Coatings and Adhesive Applications; Building and bridge construction, flooring, transportation, oil & gas Electrical Applications; Generators and bushings, transformers, medium and high-voltage switch gear components Composites Epoxy Resins; Wind energy, automotive, aerospace, construction, industrial applications Lakeland, Florida Argo, Illinois Duisburg and Esslingen, Germany Onsan, South Korea Barbostro, Spain Base Epoxy Resins and Intermediaries (BERI) 1,280 Electrocoat; Automotive, general industry Powder coatings; White goods, pipes for oil and gas transformation, general industry Heat Cured Coatings; Metal packaging and coil coated steel for construction and general industry Deer Park, Texas Pernis, Rotterdam, The Netherlands 3 Table of Contents ______________________________ (1) EDC, a VCM intermediate product, is not included in the table.
Biggest changeAs of February 14, 2024, we (directly and through OpCo, our investment in LACC, and our 95%- and 60%-owned joint ventures in China and Taiwan, respectively) had approximately 43.3 billion pounds per year of aggregate production capacity at numerous manufacturing sites in North America, Europe and Asia in our Performance and Essential Materials segment. 2 Ta ble of Contents The following table illustrates our Performance and Essential Materials segment production capacities at February 14, 2024 by principal product and the end uses of these products: Product (1) Annual Capacity (2) End Uses Principal Manufacturing Facilities (4) (5) (6) (Millions of pounds) Ethylene (3) 4,820 VCM, polyethylene, EDC, styrene, ethylene oxide/ethylene glycol Calvert City, Kentucky Lake Charles, Louisiana Chlorine 7,400 VCM, EDC, organic/inorganic chemicals, bleach and water treatment Calvert City, Kentucky Geismar, Louisiana Lake Charles, Louisiana Plaquemine, Louisiana Natrium, West Virginia Gendorf and Knapsack, Germany Caustic Soda 8,140 Pulp and paper, organic/inorganic chemicals, neutralization and alumina Calvert City, Kentucky Geismar, Louisiana Lake Charles, Louisiana Plaquemine, Louisiana Natrium, West Virginia Gendorf and Knapsack, Germany VCM 7,940 PVC, PVC Compounds Calvert City, Kentucky Geismar, Louisiana Lake Charles, Louisiana Plaquemine, Louisiana Gendorf and Knapsack, Germany Specialty PVC 980 Automotive sealants, cable sheathing, medical applications and other applications Burghausen, Cologne, and Gendorf, Germany Commodity PVC 6,820 Construction materials including pipe, siding, profiles for windows and doors, film and sheet for packaging and other applications Calvert City, Kentucky Geismar, Louisiana Plaquemine, Louisiana Aberdeen, Mississippi Cologne and Knapsack, Germany Low-Density Polyethylene ("LDPE") 1,500 High clarity packaging and bags, shrink films, food packaging, coated paper board, cup stock, paper folding cartons, lids, closures and general purpose molding Lake Charles, Louisiana Longview, Texas Linear Low-Density Polyethylene ("LLDPE") 1,070 Heavy-duty films and bags, general purpose liners Lake Charles, Louisiana Longview, Texas Chlorinated Derivative Materials 2,190 Coatings, flavorants, films, refrigerants, water treatment applications, chemicals and pharmaceutical production Lake Charles, Louisiana Natrium, West Virginia Styrene 570 Consumer disposables, packaging material, appliances, paints and coatings, resins and building materials Lake Charles, Louisiana 3 Ta ble of Contents Product (1) Annual Capacity (2) End Uses Principal Manufacturing Facilities (4) (5) (6) (Millions of pounds) Epoxy Specialty Resins 580 Protective Coatings and Adhesive Applications; Building and bridge construction, flooring, transportation, oil & gas Electrical Applications; Generators and bushings, transformers, medium and high-voltage switch gear components Composites Epoxy Resins; Wind energy, automotive, aerospace, construction, industrial applications Lakeland, Florida Argo, Illinois Duisburg and Esslingen, Germany Onsan, South Korea Barbostro, Spain Base Epoxy Resins and Intermediaries (BERI) 1,280 Electrocoat; Automotive, general industry Powder coatings; White goods, pipes for oil and gas transmission, general industry Heat Cured Coatings; Metal packaging and coil coated steel for construction and general industry Deer Park, Texas Pernis, Rotterdam, The Netherlands ______________________________ (1) EDC, a VCM intermediate product, is not included in the table.
Our other major roofing name brands include NewPoint ® , Concrete Roof Tile, US Tile ® Clay Roofing Products, Unified Steel TM , and Stone Coated Roofing among others. Windows. We are a regional fabricator of vinyl windows in the South and Southeast markets of the United States.
Our other major roofing name brands include NewPoint TM , Concrete Roof Tile, US Tile ® Clay Roofing Products, Unified Steel TM , and Stone Coated Roofing among others. Windows. We are a regional fabricator of vinyl windows in the South and Southeast markets of the United States.
Prior to the Transaction, we owned approximately 12% of the membership interests in LACC. On March 15, 2022, the Company completed the acquisition of an additional 3.2% membership interest in LACC from Lotte for approximately $89 million. As of December 31, 2022, we owned an aggregate 50% membership interest in LACC.
Prior to the Transaction, we owned approximately 12% of the membership interests in LACC. On March 15, 2022, the Company completed the acquisition of an additional 3.2% membership interest in LACC from Lotte for approximately $89 million. As of December 31, 2023, we owned an aggregate 50% membership interest in LACC.
Our stone brands include Cultured Stone ® , Eldorado Stone ® , Versetta Stone ® , StoneCraft Industries TM and Dutch Quality Stone ® , among others. Roofing. Our DaVinci ® Roofscapes is a premium composite roofing. Additional product offerings include concrete and clay roof tiles and stone coated steel roofing.
Our stone brands include Cultured Stone ® , Eldorado Stone ® , Versetta Stone ® , StoneCraft Industries ® and Dutch Quality Stone ® , among others. Roofing. Our DaVinci ® Roofscapes is a premium composite roofing. Additional product offerings include concrete and clay roof tiles and stone coated steel roofing.
There were no strikes, lockouts or work stoppages in 2022, and we believe that our relationship with our employees and unions is open and positive. Attracting, developing and retaining talented people is crucial to executing our strategy. Our ability to recruit and retain such talent depends on a number of factors, including compensation and benefits, career opportunities and work environment.
There were no strikes, lockouts or work stoppages in 2023, and we believe that our relationship with our employees and unions is open and positive. Attracting, developing and retaining talented people is crucial to executing our strategy. Our ability to recruit and retain such talent depends on a number of factors, including compensation and benefits, career opportunities and work environment.
We are a leading producer of LDPE by capacity in North America and predominantly use the autoclave technology (versus tubular technology), which is capable of producing higher-margin specialty polyethylene products. In 2022, our annual capacity of approximately 1.5 billion pounds of LDPE was available in numerous formulations to meet the needs of our diverse customer base.
We are a leading producer of LDPE by capacity in North America and predominantly use the autoclave technology (versus tubular technology), which is capable of producing higher-margin specialty polyethylene products. In 2023, our annual capacity of approximately 1.5 billion pounds of LDPE was available in numerous formulations to meet the needs of our diverse customer base.
During the third quarter of 2019, the LACC ethylene plant began its commercial operations. At December 31, 2022, we, through one of our subsidiaries, owned 50% of the membership interests in LACC. We receive our proportionate share in ethylene production on a cash-cost basis and primarily use it to produce VCM.
During the third quarter of 2019, the LACC ethylene plant began its commercial operations. At December 31, 2023, we, through one of our subsidiaries, owned 50% of the membership interests in LACC. We receive our proportionate share in ethylene production on a cash-cost basis and primarily use it to produce VCM.
The expected 2023 and 2024 capital expenditures are relatively higher than the amounts we have spent related to environmental compliance in recent years in large part due to capital expenditures related to previously existing and new Environmental Protection Agency (the "EPA") regulations and corrective actions required by the EPA to resolve the flare enforcement matter discussed below.
The expected 2024 and 2025 capital expenditures are relatively higher than the amounts we have spent related to environmental compliance in recent years in large part due to capital expenditures related to previously existing and new Environmental Protection Agency (the "EPA") regulations and corrective actions required by the EPA to resolve the flare enforcement matter discussed below.
In North America, we operate 38 leased and 7 owned distribution centers and warehouses that service and supply our products to local customers, contractors and distributors. We also engage in advertising programs primarily directed at trade professionals and homeowners that are intended to develop awareness and interest in our products. In addition, we display our products at trade shows.
In North America, we operate 38 leased and 6 owned distribution centers and warehouses that service and supply our products to local customers, contractors and distributors. We also engage in advertising programs primarily directed at trade professionals and homeowners that are intended to develop awareness and interest in our products. In addition, we display our products at trade shows.
Manufacturing We operate 61 manufacturing locations primarily in the United States and Canada where we produce siding, trim and mouldings, stone, roofing, windows, outdoor living products, PVC pipes, specialty PVC pipes and fittings. In addition, we have 12 manufacturing locations across the world where we produce PVC compounds, including locations in North America, Europe and Asia.
Manufacturing We operate 58 manufacturing locations primarily in the United States and Canada where we produce siding, trim and mouldings, stone, roofing, windows, outdoor living products, PVC pipes, specialty PVC pipes and fittings. In addition, we have 12 manufacturing locations across the world where we produce PVC compounds, including locations in North America, Europe and Asia.
("LASCO"), a manufacturer of injected-molded PVC fittings that serve the plumbing, pool and spa, industrial, irrigation and retail markets in the United States from Aalberts U.S. Holding Corp. and Aalberts N.V. (the "LASCO Acquisition"). The total closing purchase consideration was $277 million.
("LASCO"), a manufacturer of injected-molded PVC fittings that serve the plumbing, pool and spa, industrial, irrigation and retail markets in the United States from Aalberts U.S. Holding Corp. and Aalberts N.V. (the "LASCO Acquisition"). The total consideration was $277 million.
We have been a public company for 18 years, but we still think of our employees as members of our extended family. We value the integrity, creativity, dedication and diversity of ideas that our employees bring to work every day.
We have been a public company for 19 years, but we still think of our employees as members of our extended family. We value the integrity, creativity, dedication and diversity of ideas that our employees bring to work every day.
With respect to the COVID-19 pandemic, we adopted safety guidelines and practices, including safety and health training for existing and new employees, remote working, health screening of employees, contact tracing for reported exposure, enforcing self-isolation after exposure, provisions for mask wearing, modifications to the in-office work environment, social distancing, increased sanitation stations and increased cleaning of offices and workstations. 11 Table of Contents Intellectual Property and Technology We rely upon both trademark and service mark protection to protect our brands, and have registered or applied to register many of these on a world-wide basis.
With respect to the COVID-19 pandemic, we adopted safety guidelines and practices, including safety and health training for existing and new employees, remote working, health screening of employees, contact tracing for reported exposure, enforcing self-isolation after exposure, provisions for mask wearing, modifications to the in-office work environment, social distancing, increased sanitation stations and increased cleaning of offices and workstations. 12 Ta ble of Contents Intellectual Property and Technology We rely upon both trademark and service mark protection to protect our brands, and have registered or applied to register many of these on a world-wide basis.
The remainder of the 2023 and 2024 estimated expenditures are related to equipment replacement and upgrades. We anticipate that stringent environmental regulations will continue to be imposed on us and the industry in general.
The remainder of the 2024 and 2025 estimated expenditures are related to equipment replacement and upgrades. We anticipate that stringent environmental regulations will continue to be imposed on us and the industry in general.
Item 1. Business General We are a vertically integrated global manufacturer and marketer of performance and essential materials and housing and infrastructure products that enhances the lives of people every day.
Item 1. Business General We are a vertically integrated global manufacturer and marketer of performance and essential materials and housing and infrastructure products that enhance the lives of people every day.
(4) Except as noted in notes (5) and (6) below, we own each of these facilities. (5) We lease the land on which our Gendorf, Burghausen, Knapsack, Cologne and Esslingen, Germany facilities, Longview and Deer Park, Texas facilities and Argo, Illinois facility are located. We also lease the Esslingen, Germany building.
(4) Except as noted in notes (5) and (6) below, we own each of these facilities. (5) We lease the land on which our Gendorf, Burghausen, Knapsack, Cologne and Esslingen, Germany facilities, Pernis, Rotterdam, The Netherlands facility, Longview and Deer Park, Texas facilities and Argo, Illinois facility are located. We also lease the Esslingen, Germany building.
In addition to ethylene supplied by OpCo and LACC, we also acquire ethylene from third parties in order to supply a portion of our ethylene requirements. In Germany, we have access to, and partially own, an ethylene pipeline. 5 Table of Contents We acquire butene and hexene to manufacture polyethylene and benzene to manufacture styrene.
In addition to ethylene supplied by OpCo and LACC, we also acquire ethylene from third parties in order to supply a portion of our ethylene requirements. In Germany, we have access to, and partially own, an ethylene pipeline. We acquire butene and hexene to manufacture polyethylene and benzene to manufacture styrene.
On October 1, 2021, we completed the acquisition of the Boral Target Companies. The total closing purchase consideration was $2,140 million in an all-cash transaction.
On October 1, 2021, we completed the acquisition of the Boral Target Companies. The total consideration was $2,140 million in an all-cash transaction.
We have over 1,600 active and pending trademark registrations worldwide for our various business segments. We also rely on a combination of patents and un-patented proprietary know-how and trade secrets to preserve our competitive technology position in the market. We have over 1,200 issued patents and pending-patent applications in the United States and several other countries.
We have over 1,650 active and pending trademark registrations worldwide for our various business segments. We also rely on a combination of patents and un-patented proprietary know-how and trade secrets to preserve our competitive technology position in the market. We have over 1,300 issued patents and pending-patent applications in the United States and several other countries.
The assets acquired and liabilities assumed and the results of operations of this business are included in the Housing and Infrastructure Products segment. 1 Table of Contents On August 19, 2021, we completed the acquisition of, and acquired all of the equity interests in LASCO Fittings, Inc.
The assets acquired and liabilities assumed and the results of operations of this business are included in the Housing and Infrastructure Products segment. 1 Ta ble of Contents On August 19, 2021, we completed the acquisition of, and acquired all of the equity interests in LASCO Fittings, Inc.
As an Asian American and Pacific Islander ("AAPI")-controlled business, we feel a special commitment to ensuring that Westlake continues to offer opportunities for employees of all backgrounds and experiences. As of December 31, 2022, approximately 37% of our employees in the United States and Canada self-identified as Black, Indigenous, Hispanic, or AAPI.
As an Asian American and Pacific Islander ("AAPI")-controlled business, we feel a special commitment to ensuring that Westlake continues to offer opportunities for employees of all backgrounds and experiences. As of December 31, 2023, approximately 36% of our employees in the United States and Canada self-identified as Black, Indigenous, Hispanic, or AAPI.
As of December 31, 2022, approximately 68% were employed in the United States. Approximate ly 28% of our employees are represented by labor unions, including works councils in Europe, and our collective bargaining agreements in Europe, North America and Asia expire at various times through 2026.
As of December 31, 2023, approximately 68% were employed in the United States. Approximate ly 27% of our employees are represented by labor unions, including works councils in Europe, and our collective bargaining agreements in Europe, North America and Asia expire at various times through 2026.
Composites are a fast-growing class of materials that are used in a wide variety of applications ranging from wind energy, automotive, aerospace, construction and industrial applications. We produce epoxy specialty resins at our Duisburg and Esslingen plants in Germany, Barbastro plant in Spain, Onsan plant in South Korea, and Lakeland and Argo plants in the United States.
Composites are used in a wide variety of applications ranging from wind energy, automotive, aerospace, construction and industrial applications. We produce epoxy specialty resins at our Duisburg and Esslingen plants in Germany, Barbastro plant in Spain, Onsan plant in South Korea, and Lakeland and Argo plants in the United States.
We produce base epoxies and intermediaries at our Deer Park, United States and Pernis, the Netherlands plants, where we have the capacity to produce approximately 1,280 million pounds per year. Product and Application Development: Our product and application development activities are geared towards developing and enhancing products, processes and applications.
We produce base epoxies and intermediaries at our Deer Park, United States and Pernis, the Netherlands plants, where we have the capacity to produce approximately 1,280 million pounds per year. 5 Ta ble of Contents Product and Application Development. Our product and application development activities are geared towards developing and enhancing products, processes and applications.
As of February 15, 2023, Westlake Partners' assets consisted of a 22.8% limited partner interest in Westlake Chemical OpCo LP ("OpCo"), as well as the general partner interest in OpCo. Prior to the Westlake Partners IPO, OpCo's assets were wholly-owned by us.
As of February 14, 2024, Westlake Partners' assets consisted of a 22.8% limited partner interest in Westlake Chemical OpCo LP ("OpCo"), as well as the general partner interest in OpCo. Prior to the Westlake Partners IPO, OpCo's assets were wholly-owned by us.
We are the second-largest PVC producer in the world. With the completion of our previously announced expansion projects at our Geismar and Burghausen plants in 2019, we have the capacity to produce approximately 6.8 billion pounds and 1.0 billion pounds of commodity and specialty PVC per year, respectively, at our various facilities globally.
With the completion of our previously announced expansion projects at our Geismar and Burghausen plants in 2019, we have the capacity to produce approximately 6.8 billion pounds and 1.0 billion pounds of commodity and specialty PVC per year, respectively, at our various facilities globally.
No single customer accounted for 10% or more of net sales for the Performance and Essential Materials segment in 2022. 6 Table of Contents Competition The markets in which our Performance and Essential Materials businesses operate are highly competitive. Competition in the materials market is based on product availability, product quality and consistency, product performance, customer service and price.
No single customer accounted for 10% or more of net sales for the Performance and Essential Materials segment in 2023. Competition The markets in which our Performance and Essential Materials businesses operate are highly competitive. Competition in the materials market is based on product availability, product quality and consistency, product performance, customer service and price.
Although we do not collect race and ethnicity data of our workforces in Latin America, Europe, and Asia, we know that we are a diverse, multinational company. 10 Table of Contents Training and Professional Development As part of our retention and promotion efforts, we invest in internal leadership development.
Although we do not collect race and ethnicity data of our workforces in Latin America, Europe, and Asia, we know that we are a diverse, multinational company. 11 Ta ble of Contents Training and Professional Development As part of our retention and promotion efforts, we invest in internal leadership development.
The following table illustrates the properties owned and leased by the Housing and Infrastructure Products business: Manufacturing Facilities Owned Leased North America 44 22 Europe 3 1 Asia 3 — 8 Table of Contents Marketing, Sales and Distribution We sell a majority of our siding, trim and mouldings, stone, roofing, windows and outdoor living products, PVC pipe, specialty PVC pipe and fittings through a combination of our internal sales force and some manufacturer's representatives.
The following table illustrates the properties owned and leased by the Housing and Infrastructure Products business: Manufacturing Facilities Owned Leased North America 45 18 Europe 2 2 Asia 3 — Marketing, Sales and Distribution We sell a majority of our siding, trim and mouldings, stone, roofing, windows and outdoor living products, PVC pipe, specialty PVC pipe and fittings through a combination of our internal sales force and some manufacturer's representatives.
We manufacture and market pipe for water, sewer, irrigation and conduit pipe products under the Westlake Pipe & Fittings brand name. 7 Table of Contents Specialty PVC Pipe .
We manufacture and market pipe for water, sewer, irrigation and conduit pipe products under the Westlake Pipe & Fittings brand name. Specialty PVC Pipe .
VCM and EDC not used internally are sold externally. PVC. PVC, the world's third most widely used plastic, is an attractive alternative to traditional materials such as glass, metal, wood, concrete and other plastic materials because of its versatility, durability and cost-competitiveness. PVC is produced from VCM, which is, in turn, made from chlorine and ethylene.
VCM and EDC not used internally are sold externally. PVC. PVC, the world's third most widely used plastic, is an attractive alternative to traditional materials such as glass, metal, wood, concrete and other plastic materials because of its versatility, durability and cost-competitiveness.
Our brands include Royal ® Siding, Portsmouth Shake and Shingle™, Foundry ® Specialty Siding, TruExterior ® Siding&Trim, Celect ® Cellular Exteriors, Mid-America ® Exteriors, Tapco Tools ® , and many more. Trim and Mouldings.
Our brands include Royal ® Siding, Portsmouth ® Shake and Shingle™, Foundry ® Specialty Siding, TruExterior ® Siding&Trim, Celect ® Cellular Exteriors, Mid-America ® Exteriors, Tapco Tools ® , and many more. 7 Ta ble of Contents Trim and Mouldings.
In addition, we periodically conduct employee surveys to gauge employee engagement and identify areas for additional focus. Headcount As of December 31, 2022, we had approximately 15,920 employees in the following areas: Category Number Performance and Essential Materials segment 6,800 Housing and Infrastructure Products segment 8,600 Corporate and other 520 Our employees are distributed across 22 countries.
In addition, we periodically conduct employee surveys to gauge employee engagement and identify areas for additional focus. Headcount As of December 31, 2023, we had approximately 15,520 employees in the following areas: Category Number Performance and Essential Materials segment 6,830 Housing and Infrastructure Products segment 8,130 Corporate and other 560 Our employees are distributed across 19 countries.
We compete in the chlor-alkali and PVC markets with other producers including Formosa Plastics Corporation, INOVYN ChlorVinyls Limited, KEM ONE Group SAS, Olin Corporation, Orbia Advanced Corporation, Oxy Chem, LP, Shintech, Inc. and VYNOVA Group.
We compete in the chlor-alkali and PVC markets with other producers including Formosa Plastics Corporation, INOVYN ChlorVinyls Limited, KEM ONE Group SAS, Olin Corporation, Orbia Advance Corporation, Occidental Chemical Corporation, Shintech, Inc. and VYNOVA Group.
In June 2022, the Department of Justice announced that the Company, the EPA and state environmental agencies had reached agreement on a consent decree resolving this matter.
In June 2022, the Department of Justice announced that the Company, the EPA and state environmental agencies had reached agreement on a consent decree resolving this matter. The consent decree was entered by the court and became effective in October 2022.
The assets acquired and liabilities assumed and the results of operations of Dimex are included in the Housing and Infrastructure Products segment. On February 1, 2022, we completed the acquisition of the global epoxy business of Hexion Inc. ("Westlake Epoxy") for a total closing purchase consideration of $1,207 million.
On February 1, 2022, we completed the acquisition of the global epoxy business of Hexion Inc. ("Westlake Epoxy") for a total consideration of $1,207 million. The assets acquired and liabilities assumed and the results of operations of Westlake Epoxy are included in the Performance and Essential Materials segment.
While the final consent decree does provide for stipulated penalties if certain requirements are not met, we do not believe that any stipulated penalties, if incurred and assessed, will have a material adverse effect on our financial condition, results of operations or cash flows.
While the final consent decree does provide for stipulated penalties if certain requirements are not met, we do not believe that any stipulated penalties, if incurred and assessed, will have a material adverse effect on our financial condition, results of operations or cash flows. • Westlake owns and operates salt solution-mining caverns at the Sulphur Brine Dome in Sulphur, Louisiana.
We also have the capacity to produce approximately 1.1 billion pounds of LLDPE per year in various formulations. We produce LDPE and LLDPE at both the Lake Charles and Longview (TX) facilities. Our Lake Charles and Longview facilities also have the capability to produce HDPE.
We also have the capacity to produce approximately 1.1 billion pounds of LLDPE per year in various formulations. We produce LDPE and LLDPE at both the Lake Charles and Longview (TX) facilities. Our Lake Charles and Longview facilities also have the capability to produce HDPE. We sell polyethylene to external customers as a final product in pellet form.
Implementation of the requirements under the decree is estimated to cost approximately $110 million, which includes capital expenditures associated with installation of the flare gas recovery units we are required to install at our Calvert City and Lake Charles facilities.
We estimate that the total cost to implement the requirements under the decree will be approximately $110 million, which includes capital expenditures associated with installation of the flare gas recovery units and monitoring and control equipment we are required to install at our Calvert City and Lake Charles facilities.
Since 1986, we have grown rapidly into an integrated global producer of chemicals and building products. We achieved this growth by acquiring existing plants or constructing new plants and completing numerous capacity or production line expansions. We regularly consider acquisitions and other internal and external growth opportunities that would be consistent with, or complementary to, our overall business strategy.
We achieved this growth by acquiring existing plants or constructing new plants and completing numerous capacity or production line expansions. We regularly consider acquisitions and other internal and external growth opportunities that would be consistent with, or complementary to, our overall business strategy.
("Dimex"), a producer of various consumer products made from post-industrial-recycled polyvinyl chloride, polyethylene and thermoplastic elastomer materials, including, landscape edging; industrial, home and office matting; marine dock edging; and masonry joint controls The total closing purchase consideration was $172 million.
("Dimex"), a producer of various consumer products made from post-industrial-recycled polyvinyl chloride, polyethylene and thermoplastic elastomer materials, including, landscape edging; industrial, home and office matting; marine dock edging; and masonry joint controls The total consideration was $172 million. The assets acquired and liabilities assumed and the results of operations of Dimex are included in the Housing and Infrastructure Products segment.
Competition The markets in which our housing and infrastructure businesses operate are highly competitive. Competition in the housing and infrastructure products market is based on product quality, product innovation, customer service, product consistency, on-time delivery and price.
Competition in the housing and infrastructure products market is based on product quality, product innovation, customer service, product consistency, on-time delivery and price.
In 2022, we made capital expenditures of $46 million related to environmental compliance. We estimate that we will make capital expenditures of approximately $62 million in 2023 and $78 million in 2024, respectively, related to environmental compliance.
We estimate that we will make capital expenditures of approximately $56 million in 2024 and $74 million in 2025, respectively, related to environmental compliance.
Our 12 PVC Compounds facilities across the world sell through a combination of our internal sales force and distributors. No single customer accounted for 10% or more of net sales for the Housing and Infrastructure Products segment in 2022. Sustainability In 2021, we acquired Dimex LLC, a leading manufacturer of consumer products made from post-industrial, recycled polymers.
Our 12 PVC Compounds facilities across the world sell through a combination of our internal sales force and distributors. No single customer accounted for 10% or more of net sales for the Housing and Infrastructure Products segment in 2023.
In 2022, Westlake established a target 20% reduction in its Scope 1 and Scope 2 CO 2 equivalent emissions per ton of production by 2030 from a 2016 baseline.
We established a target 20% reduction in our Scope 1 and Scope 2 CO 2 equivalent emissions intensity per ton of production by 2030 from a 2016 baseline. As of December 31, 2022, we had achieved a reduction of approximately 18% in such emissions intensity from our 2016 baseline.
We are highly integrated along our materials chain with significant downstream integration from ethylene and chlor-alkali (chlorine and caustic soda) into vinyls, polyethylene and styrene monomer. We also have substantial downstream integration from polyvinyl chloride (" PVC") into our building products, PVC pipes and fittings and PVC compounds in our Housing and Infrastructure Products segment. We began operations in 1986.
Housing and Infrastructure Products includes Westlake Royal Building Products, Westlake Pipe & Fittings, Westlake Global Compounds and Westlake Dimex. We are highly integrated along our materials chain with significant downstream integration from ethylene and chlor-alkali (chlorine and caustic soda) into vinyls, polyethylene and styrene monomer.
We manufacture and market specialty fittings under the Westlake Pipe & Fittings brand name. PVC Compounds. PVC compounds are customized formulations that offer specific end-use properties based on customer-determined manufacturing specifications. PVC compounds are made by combining PVC resin with various additives in order to make either rigid and impact-resistant or soft and flexible compounds.
We manufacture and market specialty fittings under the Westlake Pipe & Fittings brand name. PVC Compound s. PVC compounds are custom blended formulations made by combining PVC resin with functional additives. They offer specific end-use properties based on customer-determined specifications and are used to produce rigid and flexible PVC applications.
Compliance with such laws and regulations has required and will continue to require capital expenditures and increase operating costs. 9 Table of Contents It is our policy to comply with all environmental, health and safety requirements and to provide safe and environmentally sound workplaces for our employees. In some cases, compliance can be achieved only by incurring capital expenditures.
It is our policy to comply with all environmental, health and safety requirements and to provide safe and environmentally sound workplaces for our employees. In some cases, compliance can be achieved only by incurring capital expenditures. In 2023, we made capital expenditures of $54 million related to environmental compliance.
Prices for our main feedstocks are generally driven by the underlying petrochemical benchmark prices and energy costs, which are subject to price fluctuations.
Prices for our main feedstocks are generally driven by the underlying petrochemical benchmark prices and energy costs, which are subject to price fluctuations. Sustainability We continued our efforts to deliver high-value products in increasingly sustainable ways in 2023.
PVC required for the PVC compounds plants is either internally sourced from our North American and Asian facilities within the Performance and Essential Materials segment or externally purchased based on the location of the plants. The remaining raw materials required, including pigments, fillers, stabilizers and other ingredients, are purchased under short-term contracts based on prevailing market prices.
Our raw materials for stone, roofing and accessories, windows, shutters, and specialty tool products are externally purchased. PVC required for the PVC compounds plants is either internally sourced from our North American and Asian facilities within the Performance and Essential Materials segment or externally purchased based on the location of the plants.
National, state or provincial and local standards regulating air, water and land quality affect substantially all of our manufacturing locations around the world.
National, state or provincial and local standards regulating air, water and land quality affect substantially all of our manufacturing locations around the world. Compliance with such laws and regulations has required and will continue to require capital expenditures and increase operating costs.
We have the capacity to produce approximately 2.3 billion pounds of chlorinated derivative products per year, primarily at our Lake Charles, Natrium, Beauharnois and Longview (WA) facilities.
Chlorinated Derivative Materials. Our chlorinated derivative products include ethyl chloride, perchloroethylene, trichloroethylene, tri-ethane ® solvents, VersaTRANS ® solvents, calcium hypochlorite, hydrochloric acid ("HCL") and pelletized caustic soda ("PELS"). We have the capacity to produce approximately 2.2 billion pounds of chlorinated derivative products per year, primarily at our Lake Charles, Natrium, Beauharnois and Longview (WA) facilities.
Our competitors in epoxy resins include Olin Corporation, Nan Ya Plastics Corporation, the Spolchemie Group, Leuna Harze, Aditya Birla (Thai Epoxy), Huntsman Corporation, Swancor, Bohui, Techstorm, Kangda, Evonik Industries AG, Allnex, Kukdo and the Formosa Plastics Corporation.
Our competitors in the epoxy value chain include Olin Corporation, Nan Ya Plastics Corporation, the Spolchemie Group, LEUNA-Harze GmbH, Aditya Birla Chemicals (Thailand) Ltd., Huntsman Corporation, Swancor Holding Company Limited, Ningbo Bohui Chemical Technology Co., Ltd., Techstorm Advanced Material Co., Ltd., Shanghai Kangda Chemical New Material Group Co., Ltd., Evonik Industries AG, Allnex Management GmbH, Kukdo Chemical Co., Ltd., Kumhu Asiana Group and Chang Chun Plastics Co., Ltd.
We have paid all penalties required under the consent decree and have planned, budgeted for and scheduled all compliance requirements going forward.
The substantial majority of the capital expenditures and other costs required to comply with the consent decree were incurred in 2021, 2022 or 2023. We have paid all penalties required under the consent decree and have planned, budgeted for and scheduled all compliance requirements going forward.
Raw Materials and Suppliers Our North American PVC facilities within the Performance and Essential Materials segment supply most of the PVC required by building products for our housing exteriors and PVC pipes and fittings plants. Our raw materials for stone, roofing and accessories, windows, shutters and specialty tool products are externally purchased.
These products include landscape edging; industrial, home and office matting; marine dock edging; and masonry control joints. 8 Ta ble of Contents Raw Materials and Suppliers Our North American PVC facilities within the Performance and Essential Materials segment supply most of the PVC required by building products for our housing exteriors and PVC pipes and fittings plants.
Pursuant to Item 103 of the SEC's Regulation S-K, the following environmental matters involve a governmental authority as a party to the proceedings and potential monetary sanctions that we believe could exceed $1 million (which is less than one percent of our current assets on a consolidated basis as of December 31, 2022): • For several years, the EPA has been conducting an enforcement initiative against petroleum refineries and petrochemical plants with respect to emissions from flares.
Pursuant to Item 103 of the SEC's Regulation S-K, the following environmental matters involve a governmental authority as a party to the proceedings and potential monetary sanctions that we believe could exceed $1 million (which is less than one percent of our current assets on a consolidated basis as of December 31, 2023): • To resolve alleged violations associated with exceedances of discharge limits under the Natrium facility's National Pollutant Discharge Elimination System ("NPDES") permit effective August 2020, we have entered into enforcement negotiations with the West Virginia Department of Environmental Protection ("WVDEP").
The various compounds are then fabricated into end-products through extrusion, calendaring, injection-molding or blow-molding. Flexible PVC compounds are used for wire and cable insulation, medical applications and packaging, flooring, wall coverings, automotive interior and exterior trims and packaging. Rigid extrusion PVC compounds are commonly used in window and door profiles, vertical blinds and construction products, including pipe and siding.
Flexible PVC compounds are used for, but not limited to, the following applications: wire and cable, flooring, roofing, wall coverings, window and door trims, gaskets, industrial applications, automotive interior and exterior trims, footwear and medical applications. Rigid extrusion PVC compounds are commonly used for pipe, window and door profiles, fencing, decking, railing, siding and trim.
Injection-molding PVC compounds are used in specialty products such as computer housings and keyboards, appliance parts and containers. Powder compounds are primarily used in window and door profiles and pipe and fittings. We manufacture and market PVC compounds and specialized formulations under the Westlake Global Compounds and Nakan brand names. Recycled Products.
Injection molding and blow molding PVC compounds are commonly used for pipe fittings, electrical components, industrial applications and packaging for consumer goods. We manufacture and market custom PVC compounds under the Westlake Global Compounds and Nakan brand names. Recycled Products.
Caustic soda and PVC are essential materials found in a variety of applications, including detergent, paper and packaging materials, pharmaceuticals, building products, medical products and water treatment products. Marketing, Sales and Distribution We have a dedicated sales force for our business, organized by product line and region that sells our products directly to our customers.
The Pernis, Netherlands site, for example, received certification by ISCC PLUS for our tracing and handling of bio-based materials in the production of epoxy products. 6 Ta ble of Contents Marketing, Sales and Distribution We have a dedicated sales force for our business, organized by product line and region that sells our products directly to our customers.
Westlake Dimex is a producer of various products made from post-industrial-recycled polyvinyl chloride, polyethylene and thermoplastic elastomer materials. These products include landscape edging; industrial, home and office matting; marine dock edging; and masonry joint controls.
Westlake Dimex is a producer of post-industrial-recycled PVC, PE and thermoplastic elastomer (TPE) compounds in addition to various consumer and professional products made from recycled PVC, PE and TPE materials.
Sustainability After we initially introduced our lower-carbon GreenVin ® Caustic Soda and GreenVin ® PVC products in Germany in early 2021, we expanded our lower-carbon offerings with GreenVin ® bio-attributed PVC, which offers significant CO 2 savings as compared to conventionally produced PVC by Westlake Vinnolit.
For instance, having introduced lower-carbon caustic soda and PVC products since early 2021, in October 2022, we expanded our GreenVin ® bio-attributed PVC, which is produced in Germany with renewable power (under European Guarantees of Origin) and renewable ethylene. The renewable ethylene is derived from biomass.
As a global manufacturer of products in the performance and essential materials and housing and infrastructure products businesses, we understand the importance of reducing the environmental impact of our feedstocks, production and product usage, and developing innovations, together with our customers, to meet their objectives while also reducing the environmental impact.
As a global manufacturer of products in the performance and essential materials and housing and infrastructure products businesses, we continue to build on our core strengths in delivering high-value, essential products for our customers and endeavor to produce and deliver these products in increasingly-sustainable ways.