Biggest changeOther income – net is comprised of the following: 2022 2021 Change Net pension and other postretirement income $ 6,552 $ 6,694 $ (142 ) Unrealized (loss) gain on Rabbi trust investments (1,144 ) 661 (1,805 ) Gain (loss) on foreign exchange transactions 2,293 (1,134 ) 3,427 Other (8 ) 81 (89 ) $ 7,693 $ 6,302 $ 1,391 Other income – net fluctuated primarily due to changes in foreign exchange gains and losses and, as a result of volatility in the financial markets during 2022, unrealized losses in the market value of the Rabbi trust investments.
Biggest changeThe increase of $3,913 is principally due to: • Full year of interest on the sale and leaseback financing transactions and the equipment financing facility completed during the second half of 2022, which increased interest expense in 2023 when compared to 2022 by approximately $2,600; • Higher average interest rates year-over-year, which increased interest expense in 2023 when compared to 2022 by approximately $1,700; and • Higher average borrowings outstanding under the revolving credit facility in 2023 when compared to 2022, which increased interest expense by approximately $600; offset by • Higher capitalization of interest costs related to the investment in capital equipment at UES of approximately $1,100. 17 Other income – net is comprised of the following: 2023 2022 Change Net pension and other postretirement income $ 5,020 $ 6,552 $ (1,532 ) (Loss) gain on foreign exchange transactions (692 ) 2,293 (2,985 ) Unrealized gain (loss) on Rabbi trust investments 273 (1,144 ) 1,417 Other (85 ) (8 ) (77 ) $ 4,516 $ 7,693 $ (3,177 ) Other income – net fluctuated primarily due to: • Lower pension and other postretirement income due to higher interest costs on employee benefit obligations as a result of higher discount rates used to measure expense in 2023 versus 2022; and • Changes in foreign exchange gains and losses; offset by • Changes in unrealized gains and losses in the market value of the Rabbi trust investments corresponding to the volatility in the financial markets.
The Corporation has presented non-GAAP adjusted (loss) income from operations because it is a key measure used by the Corporation’s management and Board of Directors to understand and evaluate the Corporation’s operating performance and to develop operational goals for managing its business.
The Corporation has presented non-GAAP adjusted income (loss) from operations because it is a key measure used by the Corporation’s management and Board of Directors to understand and evaluate the Corporation’s operating performance and to develop operational goals for managing its business.
The Corporation believes this non-GAAP financial measure helps identify underlying trends in its business that otherwise could be masked by the effect of the items that it excludes from adjusted (loss) income from operations.
The Corporation believes this non-GAAP financial measure helps identify underlying trends in its business that otherwise could be masked by the effect of the items it excludes from adjusted income (loss) from operations.
Adjusted (loss) income from operations is not prepared in accordance with GAAP and should not be considered in isolation of, or as an alternative to, measures prepared in accordance with GAAP. There are limitations related to the use of adjusted (loss) income from operations rather than income (loss) from operations, which is the nearest GAAP equivalent.
Adjusted income (loss) from operations is not prepared in accordance with GAAP and should not be considered in isolation of, or as an alternative to, measures prepared in accordance with GAAP. There are limitations related to the use of adjusted income (loss) from operations rather than (loss) income from operations, which is the nearest GAAP equivalent.
If the Corporation determined it would not be able to realize all or part of the deferred income tax assets in the future, an adjustment to the valuation allowance would be established resulting in a charge to net income (loss).
If the Corporation determined it would not be able to realize all or part of the deferred income tax assets in the future, an adjustment to the valuation allowance would be established resulting in a charge to net (loss) income.
Likewise, if the Corporation determined it would be able to realize deferred income tax assets in excess of the net amount recorded, a portion of the existing valuation allowance would be released resulting in a credit to net income (loss).
Likewise, if the Corporation determined it would be able to realize deferred income tax assets in excess of the net amount recorded, a portion of the existing valuation allowance would be released resulting in a credit to net (loss) income.
Buffalo Air Handling produces large custom-designed air handling systems for institutional (e.g., hospital, university), pharmaceutical and general industrial building markets. Buffalo Pumps manufactures centrifugal pumps for the fossil-fueled power generation, marine defense and industrial refrigeration industries. The segment has operations in Virginia and New York with headquarters in Carnegie, Pennsylvania.
Buffalo Air Handling produces large custom-designed air handling systems for institutional (e.g., hospital, university), pharmaceutical and general industrial building markets. Buffalo Pumps manufactures centrifugal pumps for the fossil-fueled power generation, marine defense and industrial refrigeration industries. The segment has operations in Virginia and New York with its headquarters in Carnegie, Pennsylvania.
Cast rolls, which are produced in a variety of iron and steel qualities, are used mainly in hot strip mills, medium/heavy section mills and plate mills. FEP principally are sold to customers in the steel distribution market, oil and gas industry and the aluminum and plastic extrusion industries.
Cast rolls, which are produced in a variety of iron and steel qualities, are used mainly in hot strip mills, medium/heavy section mills, roughing mills, and plate mills. FEP principally are sold to customers in the steel distribution market, oil and gas industry and the aluminum and plastic extrusion industries.
Based on their analyses, reserves for probable and reasonably estimable costs for the Asbestos Liability, including defense costs, and receivables for the insurance recoveries that are deemed probable are established. These amounts rely on assumptions which are based on currently known facts and strategy.
Based on their analyses, reserves for probable and reasonably estimable costs for the Asbestos Liability, including defense costs, and receivables for the insurance recoveries deemed probable, are established. These amounts rely on assumptions which are based on currently known facts and strategy.
Conversely, if the Corporation subsequently determined that a tax position met the “more likely than not” criteria, it would recognize the tax benefit by reducing the liability and recording a credit to earnings.
Conversely, if the Corporation subsequently determined a tax position met the “more likely than not” criteria, it would recognize the tax benefit by reducing the liability and recording a credit to earnings.
The Corporation's tax filings are subject to audits by tax authorities in the various jurisdictions in which it does business. These audits may result in assessments of additional taxes. At December 31, 2022, based on information known to date, the Corporation believes there are no pending or outstanding assessments whose resolution would require recognition in its consolidated financial statements.
The Corporation’s tax filings are subject to audits by tax authorities in the various jurisdictions in which it does business. These audits may result in assessments of additional taxes. At December 31, 2023, based on information known to date, the Corporation believes there are no pending or outstanding assessments whose resolution would require recognition in its consolidated financial statements.
Litigation and loss contingency accruals are made when it is determined that it is probable that a liability has been incurred and the amount can be reasonably estimated. Specifically, the Corporation and certain of its subsidiaries are involved in various claims and lawsuits incidental to its businesses.
Litigation and loss contingency accruals are made when it is determined it is probable a liability has been incurred and the amount can be reasonably estimated. Specifically, the Corporation and certain of its subsidiaries are involved in various claims and lawsuits incidental to their businesses.
Accordingly, changes in the income tax provision for each period includes the effects of changes in the pre-tax income of the Corporation’s profitable operations.
Accordingly, changes in the income tax provision for each period includes the effects of changes in the pre-tax income of the Corporation’s profitable operations in each jurisdiction.
As of December 31, 2022, based on information known to date, the Corporation believes the amount of unrecognized tax benefits for tax positions taken or expected to be taken in a tax return, which may be challenged by the tax authorities, not to be significant.
As of December 31, 2023, based on information known to date, the Corporation believes the amount of unrecognized tax benefits for tax positions taken or expected to be taken in a tax return, which may be challenged by the tax authorities, not to be significant.
The Corporation believes the amounts recorded in the accompanying consolidated financial statements for property, plant and equipment are recoverable and are not impaired as of December 31, 2022. 23 Accounting for pension and other postretirement benefits involves estimating the cost of benefits to be provided well into the future and attributing that cost over the time period each employee works.
The Corporation believes the amounts recorded in the accompanying consolidated financial statements for property, plant and equipment are recoverable and are not impaired as of December 31, 2023. Accounting for pension and other postretirement benefits involves estimating the cost of benefits to be provided well into the future and attributing that cost over the time period each employee works.
Accordingly, in connection with preparation of its 2023 business plan in the fourth quarter of 2022, the Corporation completed a quantitative analysis of the long-lived assets for the asset group and determined the assets were not impaired.
Accordingly, in connection with preparation of its 2024 business plan in the fourth quarter of 2023, the Corporation completed a quantitative analysis of the long-lived assets for the asset group and determined the assets were not impaired.
Conversely, a 1/4 percentage point decrease in the discount rate would increase projected and accumulated benefit obligations by approximately $5,800. The Corporation believes that the amounts recorded in the accompanying consolidated financial statements related to pension and other postretirement benefits are based on assumptions that are appropriate at December 31, 2022, although actual outcomes could differ.
Conversely, a 1/4 percentage point decrease in the discount rate would increase projected and accumulated benefit obligations by approximately $5,900. The Corporation believes that the amounts recorded in the accompanying consolidated financial statements related to pension and other postretirement benefits are based on assumptions that are appropriate at December 31, 2023, although actual outcomes could differ.
A percentage point decrease in the expected long-term rate of return would increase annual pension expense by approximately $2,600. Conversely, a percentage point increase in the expected long-term rate of return would decrease annual pension expense by approximately $2,600.
A percentage point decrease in the expected long-term rate of return would increase annual pension expense by approximately $2,300. Conversely, a percentage point increase in the expected long-term rate of return would decrease annual pension expense by approximately $2,300.
For the FCEP segment, approximately 80% of customer orders include a commodity surcharge; the ability to pass on future increases in the price of commodities for the balance of the customer orders will be negotiated on a contract-by-contract basis.
For the FCEP segment, approximately 80% of customer orders include a commodity, energy and transportation surcharge. The ability to pass on future increases in the price of commodities for the balance of the customer orders will be negotiated on a contract-by-contract basis.
Income tax provision equaled $(1,576) and $(2,305) for 2022 and 2021, respectively, and includes income taxes associated with the Corporation’s profitable operations. An income tax benefit is not able to be recognized on losses of certain of the Corporation’s entities since it is “more likely than not” the asset will not be realized.
Income tax benefit (provision) equaled $1,158 and $(1,576) for 2023 and 2022, respectively, and includes income taxes associated with the Corporation’s profitable operations. An income tax benefit is not able to be recognized on losses of certain of the Corporation’s entities since it is “more likely than not” the asset will not be realized.
In particular, the Corporation believes that the exclusion of the Asbestos-Related (Credit) Charge, the Change in Employee Benefit Policy, the Refund of Excess COVID-19 Subsidies, and the Reorganization-Related Costs can provide a useful measure for period-to-period comparisons of the Corporation’s 19 core business performance.
In particular, the Corporation believes the exclusion of the Asbestos-Related Charge (Credit), the Asbestos-Related Proceeds, the Foreign Energy Credit, the Change in Employee Benefit Policy, and the Refund of Excess COVID-19 Subsidies can provide a useful measure for period-to-period comparisons of the Corporation’s core business performance.
The effect of exchange rate changes on cash and cash equivalents is primarily attributable to the fluctuation of the British pound and Swedish krona against the U.S. dollar. As a result of the above, cash and cash equivalents decreased by $1,602 during 2022 and ended the period at $8,735 in comparison to $10,337 at December 31, 2021.
The effect of exchange rate changes on cash and cash equivalents is primarily attributable to the fluctuation of the British pound and Swedish krona against the U.S. dollar. As a result of the above, cash and cash equivalents decreased by $1,449 during 2023 and ended the period at $7,286 in comparison to $8,735 at December 31, 2022.
In addition, the income tax provision for 2022 includes $165 of expense resulting from the revaluation of the deferred income tax assets of the ALP segment following new legislation enacted in 2022, which will decrease the Pennsylvania state income tax rate from 9.99% to 4.99% in 2031.
The income tax benefit (provision) includes expense of $203 and $165 for 2023 and 2022, respectively, resulting from the revaluation of the deferred income tax assets of the ALP segment following new legislation enacted in 2022, which will gradually decrease the Pennsylvania state income tax rate from 9.99% in 2022 to 4.99% in 2031.
The segment utilizes a common independent group of sales offices located throughout the United States and Canada.
The segment utilizes an independent group of sales offices located throughout the United States and Canada.
Although the Corporation recorded the Asbestos-Related (Credit) Charge in 2022 and 2021, these were non-cash (credits) charges and, accordingly, did not impact net cash flows used in operating activities. Instead, net asbestos-related payments equaled $9,126 and $9,903 in 2022 and 2021, respectively, and are expected to approximate $8,000 in 2023.
Although the Corporation recorded the Asbestos-Related Charge (Credit) in 2023 and 2022, these were non-cash charges (credits) and, accordingly, did not impact net cash flows used in operating activities. Instead, net asbestos-related payments equaled $10,592 and $9,126 in 2023 and 2022, respectively, and are expected to approximate $9,000 in 2024. Asbestos-related payments are expected to continue in the foreseeable future.
Backlog at December 31, 2022 increased $47,620 from December 31, 2021, with backlog for each product line improving as a result of record-level order intake. At December 31, 2022, approximately 12% of the backlog is expected to ship after 2023.
Backlog at December 31, 2023 increased $14,456 from December 31, 2022, with backlog for each product line improving as a result of record-level order intake. At December 31, 2023, approximately 28% of the backlog is expected to ship after 2024.
At December 31, 2022, approximately 3% of the backlog is expected to ship after 2023.
At December 31, 2023, approximately 4% of the backlog is expected to ship after 2024.
The Corporation continues to evaluate the uncertainty associated with the Russia-Ukraine conflict and, at December 31, 2022, there were no additional triggering events identified. Additionally, there have been no triggering events for the asset groups within the ALP segment.
The Corporation continues to evaluate the uncertainty associated with its U.K. operations and, at December 31, 2023, there were no additional triggering events identified. Additionally, there have been no triggering events for the asset groups within the ALP segment.
For a more thorough description of the Corporation's debt and credit documents see Note 9 , Debt , to the Consolidated Financial Statements. With respect to litigation, see Note 20 , Litigation , to the Consolidated Financial Statements. With respect to environmental matters, see Note 22 , Environmental Matters , to the Consolidated Financial Statements.
For a more thorough description of the Corporation’s debt and credit documents see Note 9 , Debt , to the Consolidated Financial Statements.
Net income attributable to Ampco-Pittsburgh and income per common share attributable to Ampco-Pittsburgh for 2022, include a net benefit of $2,727 or $0.14 per common share associated with the net benefit from the Asbestos-Related Credit, the Change in Employee Benefit Policy, the Refund of Excess COVID-19 Subsidies and the additional tax of $165 resulting from the revaluation of the deferred income tax assets of the ALP segment following new legislation enacted in 2022, which will reduce the Pennsylvania state income tax rate from 9.99% to 4.99% in 2031.
Net income attributable to Ampco-Pittsburgh and net income per common share attributable to Ampco-Pittsburgh for 2022 include a net after-tax benefit of $2,727 or $0.14 per common share associated with the Asbestos-Related Credit, the Change in Employee Benefit Policy, the Refund of Excess COVID-19 Subsidies and the additional tax of $165 resulting from the revaluation of the deferred income tax assets of the ALP segment following new legislation enacted in 2022, which will gradually reduce the Pennsylvania state income tax rate from 9.99% in 2022 to 4.99% in 2031. 18 Non-GAAP Financial Measures The Corporation presents non-GAAP adjusted income (loss) from operations, which is calculated as (loss) income from operations excluding the Asbestos-Related Charge (Credit), the Asbestos-Related Proceeds, the Foreign Energy Credit, the Change in Employee Benefit Policy, and the Refund of Excess COVID-19 Subsidies, for each of the years, as applicable.
Included in income from operations for 2022, is a: • Credit for asbestos-related costs of $2,226 representing the benefit from the change in the estimated defense-to-indemnity cost ratio from 70% to 65% based on ongoing experience and improvements in defense costs which are expected to continue (the "Asbestos-Related Credit"); 17 • Benefit of approximately $1,431 resulting from a change in how certain employees earn certain benefits (the “Change in Employee Benefit Policy”); offset by • Charge of approximately $664 for excess COVID-19 subsidies received in 2020 but returned in 2022 (“the Refund of Excess COVID-19 Subsidies”).
By comparison, included in income from operations for 2022 is a: • Credit of $2,226 representing the benefit from the change in the estimated defense-to-indemnity cost ratio from 70% to 65% (the “Asbestos-Related Credit”); and • Benefit of $1,431 resulting from a change in how certain employees earn certain benefits (the “Change in Employee Benefit Policy”); offset by 16 • Charge of $664 for excess COVID-19 subsidies received in 2020 but returned in 2022 (the “Refund of Excess COVID-19 Subsidies”).
Net income (loss) attributable to Ampco-Pittsburgh was approximately $3,416 or $0.18 per common share for 2022 and $(3,861) or $(0.20) per common share for 2021.
Net (loss) income attributable to Ampco-Pittsburgh was approximately $(39,928) or $(2.04) per common share for 2023 and $3,416 or $0.18 per common share for 2022.
Among other things, there can be no assurance that additional benefits similar to the Asbestos-Related (Credit) and the Change in Employee Benefit Policy or additional expenses similar to the Asbestos-Related Charge, the Refund of Excess COVID-19 Subsidies, and the Reorganization-Related Costs will not occur in future periods. The adjustments reflected in adjusted (loss) income from operations are pre-tax.
Among other things, there can be no assurance that additional benefits similar to the Asbestos-Related Credit, the Asbestos-Related Proceeds, the Foreign Energy Credit and the Change in Employee Benefit Policy or additional expenses similar to the Asbestos-Related Charge and the Refund of Excess COVID-19 Subsidies will not occur in future periods.
The Corporation believes the expected long-term rate of return of 6.94% for its domestic plans and 3.00% for its foreign plans to be reasonable.
The Corporation believes the expected long-term rate of return of 7.70% for its domestic plans and 4.60% for its foreign plans to be reasonable.
A discussion of income (loss) from operations for the Corporation’s two segments is included below. Corporate costs decreased in 2022, when compared to 2021, by $1,104 due to lower employee-related costs including lower incentive compensation and a portion of the benefit from the Change in Employee Benefit Policy being attributable to Corporate employees, offset by higher professional fees.
A discussion of (loss) income from operations for the Corporation’s two segments is included below. Corporate costs increased in 2023, when compared to 2022, by $1,718 due to higher employee-related costs, including long-term incentive compensation, and the prior year benefiting from a portion of the Change in Employee Benefit Policy.
APPLICATION OF CRITICAL ACCOUNTING ESTIMATES The Corporation has identified critical accounting estimates that are important to the presentation of its financial condition, changes in financial condition and results of operations and involve the most complex or subjective assessments.
See Note 12 , Commitments and Contingent Liabilities , and Note 15 , Derivative Instruments , to the Consolidated Financial Statements. APPLICATION OF CRITICAL ACCOUNTING ESTIMATES The Corporation has identified critical accounting estimates important to the presentation of its financial condition, changes in financial condition and results of operations and involve the most complex or subjective assessments.
Adjustments, if any, to the Corporation’s estimate of the Asbestos Liability and/or insurance receivables could be material to its operating results for the periods in which the adjustments to the liability or receivable are recorded, and to its liquidity and financial position when such liabilities are paid. 24 Accounting for income taxes includes the Corporation's evaluation of the underlying accounts, permanent and temporary differences, its tax filing positions and interpretations of existing tax law.
Adjustments, if any, to the Corporation’s estimate of the Asbestos Liability and/or insurance receivables could be material to its operating results for the periods in which the adjustments to the liability or receivable are recorded, and to its liquidity and financial position when such liabilities are paid.
Backlog equaled $369,018 at December 31, 2022, versus $292,554 as of December 31, 2021.
Backlog equaled $378,912 at December 31, 2023, versus $369,018 as of December 31, 2022.
The Corporation does not recognize a tax benefit in the consolidated financial statements related to a tax position taken or expected to be taken in a tax return unless it is “more likely than not” that the tax authorities will sustain the tax position solely on the basis of the position’s technical merits.
As of December 31, 2023, the valuation allowance approximates $41,041, reducing deferred income tax assets to $3,160, an amount the Corporation believes is “more likely than not” to be realized. 24 The Corporation does not recognize a tax benefit in the consolidated financial statements related to a tax position taken or expected to be taken in a tax return unless it is “more likely than not” the tax authorities will sustain the tax position solely on the basis of the position’s technical merits.
Cash held by the Corporation’s foreign operations is considered to be permanently re-invested; accordingly, a provision for estimated local and withholding tax has not been made.
Cash held by the Corporation’s foreign operations is considered to be permanently re-invested; accordingly, a provision for estimated local and withholding tax has not been made. If the Corporation were to remit any foreign earnings to it or any of its U.S. entities, the estimated tax impact would be insignificant.
Net cash flows used in investing activities primarily represented expenditures for the FCEP segment. The Corporation has undertaken a significant capital program approximating $27,000 to upgrade existing equipment at certain of its FCEP locations, which is anticipated to be substantially completed by December 31, 2023.
The Corporation has undertaken a significant capital program approximating $26,000 to upgrade existing equipment at certain of its FCEP locations, which is anticipated to be substantially completed by March 31, 2024. At December 31, 2023, commitments for future capital expenditures, including those associated with the FCEP capital program, approximated $6,000.
The ALP businesses are benefiting from steady demand, but are facing increasing production and transportation costs and supply chain issues. The segment has been implementing price increases for certain of its products to help mitigate these inflationary effects. The focus for this segment is to grow revenues, strengthen engineering and manufacturing capabilities, and continue to improve its sales distribution network.
For the ALP segment, businesses are benefiting from steady demand and increased market share but are facing increasing production costs and supply chain issues as a result of the lingering effects from a post-pandemic environment. The segment has been implementing price increases for certain of its products to help mitigate these inflationary effects.
Operating results decreased by $4,629 in 2022 when compared to 2021 primarily as a result of: • Higher costs of raw materials, energy and other production costs, net of improved pricing and higher variable-index surcharges, which reduced operating results in 2022 when compared to 2021 by approximately $7,800; • Changes in exchange rates used to translate operating results of the segment’s foreign subsidiaries into the U.S. dollar, which reduced operating results in 2022 when compared to 2021 by approximately $1,000; • Refund of Excess COVID-19 Subsidies of $664; • Higher losses on disposal of property, plant and equipment associated with equipment being replaced in connection with the segment's strategic capital expenditure program of $350; offset by • Higher sales volumes and changes in sales product mix, which increased operating results in 2022 when compared to 2021 by approximately $3,300; and • Lower selling and administrative costs due, in part, to the benefit from the Change in Employee Benefit Policy and lower bad debt expense, which improved operating results in 2022 when compared to 2021 by approximately $1,900.
Operating income increased by $7,136 in 2023 when compared to 2022 primarily as a result of: • Improved pricing, net of lower variable-index surcharges and fluctuations in manufacturing costs, which increased operating income by approximately $6,100; • A better product mix of sales, net of a lower volume of shipments, which improved operating income in 2023 when compared to 2022 by approximately $2,300; • Net benefit resulting from the Foreign Energy Credit in 2023 versus the Refund of Excess COVID-19 Subsidies and the Change in Employee Benefit Policy in 2022, which improved operating income in 2023 when compared to 2022 by approximately $1,800; • Lower losses on the disposal of property, plant and equipment associated with equipment being replaced in connection with the segment’s strategic capital expenditure program of approximately $800; offset by • Lower absorption resulting from the temporary and periodic idling of certain equipment to align production with customer demand, which reduced operating income in 2023 when compared to 2022 by approximately $2,900; and • Higher selling and administrative expenses, principally due to changes in employee-related costs and the prior year including a portion of the Change in Employee Benefit Policy, which decreased operating income in 2023 when compared to 2022 by approximately $1,000.
The potential significant change brought about by the Russia-Ukraine conflict resulting in the European energy crisis was deemed to be a triggering event under ASC 360, Property, Plant and Equipment , causing the Corporation to evaluate whether the property, plant and equipment of an asset group within the FCEP segment was deemed to be impaired.
The ongoing losses of the Corporation’s U.K. operations, a significant component of an asset group within the FCEP segment, were deemed to be a triggering event under ASC 360, Property, Plant and Equipment , causing the Corporation to evaluate whether the property, plant and equipment of the asset group was deemed to be impaired.
Availability under the Corporation’s equipment financing facility and disbursement agreement is expected to be sufficient to finance the capital program for the FCEP segment in the time frame currently anticipated. At December 31, 2022, availability under the equipment financing facility and disbursement agreements approximated $16,112.
Availability under the Corporation’s equipment financing facility is expected to be sufficient to finance the capital program for the FCEP segment in the time frame currently anticipated. At December 31, 2023, availability under the equipment financing facility approximated $3,281. Each borrowing on the equipment financing facility will constitute a secured loan transaction (each, a “Term Loan”).
EXECUTIVE OVERVIEW While the Corporation operated at normal levels in 2022, it continues to be challenged by lingering global economic effects of a post-pandemic environment and repercussions from the Russia-Ukraine conflict, including: • Periodic disruptions to the global supply chain for the Corporation, its vendors and its customers, • Global inflationary pressures, • European energy crisis, and • Delays in receiving and shipping product due to lack of transportation.
EXECUTIVE OVERVIEW While the Corporation currently is operating at more normal levels, when compared to the operating levels during the pandemic and immediately thereafter, it continues to be challenged by lingering global economic effects of a post-pandemic environment and repercussions from the Russia-Ukraine conflict, among other events, including: • Periodic disruptions to the global supply chain for the Corporation, its vendors and its customers; • Global inflationary pressures; • Depressed business activity in Europe and Asia (specifically China); and • Global economic uncertainty.
The expected long-term rate of return on plan assets is an estimate of the average rates of earnings expected to be earned on funds invested, or to be invested, to provide for the benefits included in the projected benefit obligation.
The curtailment of the majority of the Corporation’s defined benefit pension plans and the amendment of various other postretirement benefit plans has helped to mitigate the volatility in net periodic pension and other postretirement benefit costs resulting from changes in these assumptions. 23 The expected long-term rate of return on plan assets is an estimate of the average rates of earnings expected to be earned on funds invested, or to be invested, to provide for the benefits included in the projected benefit obligation.
Each borrowing on the equipment financing facility will constitute a secured loan transaction (each, a “Term Loan”). Each Term Loan will convert to a Term Note on the earlier of (i) the date in which the associated equipment is placed in service or (ii) December 29, 2023.
Each Term Loan will convert to a Term Note on the earlier of (i) the date in which the associated equipment is placed in service or (ii) March 31, 2024 (previously December 29, 2023). Each Term Note will have a term of 84 months in arrears fully 22 amortizing and will commence on the date of the Term Note.
LIQUIDITY AND CAPITAL RESOURCES 2022 2021 Change Net cash flows used in operating activities $ (27,208 ) $ (15,866 ) $ (11,342 ) Net cash flows used in investing activities (16,308 ) (14,734 ) (1,574 ) Net cash flows provided by financing activities 42,587 24,402 18,185 Effect of exchange rate changes on cash and cash equivalents (673 ) (307 ) (366 ) Net decrease in cash and cash equivalents (1,602 ) (6,505 ) 4,903 Cash and cash equivalents at beginning of period 10,337 16,842 (6,505 ) Cash and cash equivalents at end of period $ 8,735 $ 10,337 $ (1,602 ) Net cash flows used in operating activities equaled $27,208 and $15,866 for 2022 and 2021, respectively.
LIQUIDITY AND CAPITAL RESOURCES 2023 2022 Change Net cash flows used in operating activities $ (3,686 ) $ (27,208 ) $ 23,522 Net cash flows used in investing activities (19,685 ) (16,308 ) (3,377 ) Net cash flows provided by financing activities 21,688 42,587 (20,899 ) Effect of exchange rate changes on cash and cash equivalents 234 (673 ) 907 Net decrease in cash and cash equivalents (1,449 ) (1,602 ) 153 Cash and cash equivalents at beginning of period 8,735 10,337 (1,602 ) Cash and cash equivalents at end of period $ 7,286 $ 8,735 $ (1,449 ) Net cash flows used in operating activities equaled $(3,686) and $(27,208) for 2023 and 2022, respectively.
The Corporation is actively monitoring, and will continue to actively monitor, the geopolitical and economic consequence of these events and the potential impact on its operations, financial condition, liquidity, suppliers, industry, and workforce. 16 For the FCEP segment, the forged roll market in North America has stabilized while the cast roll market has softened due to economic uncertainty in the European markets, primarily linked to the Russia-Ukraine conflict and resulting European energy crisis.
The Corporation is actively monitoring, and will continue to actively monitor, the geopolitical and economic consequence of these events and the potential impact on its operations, financial condition, liquidity, suppliers, industry, and workforce. 15 For the FCEP segment, the forged roll market in North America improved during the year driven by U.S. domestic demand and better pricing.
In addition, the prior year included the Reorganization-Related Costs of $1,600. Depreciation and amortization expense was comparable, equaling $17,408 and $17,877 for 2022 and 2021, respectively. (Credit) charge for asbestos-related costs equaled $(2,226) and $6,661 in 2022 and 2021, respectively.
In addition, the prior year benefited from the Change in Employee Benefit Policy, which reduced prior year expense by $1,020. Depreciation and amortization expense was comparable, equaling $17,674 and $17,408 for 2023 and 2022, respectively. Charge (credit) for asbestos-related costs equaled $40,696 and $(2,226) for 2023 and 2022, respectively.
In addition, in February 2023, UES announced a price increase on all new quotations and new orders for forged and cast roll products. Approximately 80% of customer orders include a commodity surcharge.
In February 2023, Union Electric Steel Corporation (“UES”), a wholly owned subsidiary of the Corporation, announced a price increase on all new quotations and orders for forged and cast roll products.
High-quality fixed-income investments are defined as those investments which have received one of the two highest ratings given by a recognized rating agency with maturities of 10+ years. With the increase in interest rates during 2022 and the resulting impact on bond yields, the discount rate rose significantly at December 31, 2022 when compared to December 31, 2021.
High-quality fixed-income investments are defined as those investments which have received one of the two highest ratings given by a recognized rating agency with maturities of 10+ years. A 1/4 percentage point increase in the discount rate would decrease projected and accumulated benefit obligations by approximately $5,900.
A valuation allowance is recorded against deferred income tax assets to reduce them to the amount that is “more likely than not” to be realized. In doing so, assumptions are made about the future profitability of the Corporation and the nature of that profitability. Actual results may differ from these assumptions.
In doing so, assumptions are made about the future profitability of the Corporation and the nature of that profitability. Actual results may differ from these assumptions.
The primary focus for this segment is to maintain a strong position in the roll market; continue diversification and development of FEP for use in other industries; improve operational efficiency at its facilities; and complete its capital equipment investment to upgrade existing equipment with a goal of reducing operating costs, improving reliability and increasing FEP capacity and capabilities.
The primary focus for this segment is to maintain a strong position in the roll market and, with its previously announced capital program to upgrade existing equipment anticipated to be substantially completed by March 31, 2024, improve operational efficiencies, reduce operating costs, improve reliability, and diversify and develop FEP for use in other industries.
In addition, in 2022, gross margin, excluding depreciation and amortization, includes a benefit from the Change in Employee Benefit Policy of $331 and, for the FCEP segment, expense associated with the Refund of Excess COVID-19 Subsidies.
Gross margin, excluding depreciation and amortization , as a percentage of net sales was 17.7% and 15.9% for 2023 and 2022, respectively, and includes the Foreign Energy Credit for 2023 and the Refund of Excess COVID-19 Subsidies and approximately $411 of the benefit from the Change in Employee Benefit Policy for 2022.
The maturity date for the revolving credit facility is June 29, 2026 and, subject to the other terms and conditions of the revolving credit agreement, will become due on that date. As of December 31, 2022, remaining availability under the revolving credit facility approximated $28,420, net of standard availability reserves.
The maturity date for the revolving credit facility is June 29, 2026 and, subject to the other terms and conditions of the revolving credit agreement, will become due on that date. In addition, the Corporation has Industrial Revenue Bonds (“IRB”) which begin to become due in 2027.
Net (loss) attributable to Ampco-Pittsburgh and (loss) per common share attributable to Ampco-Pittsburgh for 2021, include net expense of $8,444 or $0.45 per common share for the Asbestos-Related Charge, the Reorganization-Related Costs and additional income tax expense of $452 associated with the (i) restructuring of a foreign sales office and (ii) resulting from the revaluation of the deferred income taxes of the Corporation’s U.K. entity following new legislation enacted in 2021, which will increase the U.K. corporate tax rate from 19% to 25% in 2023.
Net loss attributable to Ampco-Pittsburgh and net loss per common share attributable to Ampco-Pittsburgh for 2023 include a net after-tax charge of $38,011 or $1.94 per common share associated with the Asbestos-Related Charge, the Asbestos-Related Proceeds, the Foreign Energy Credit, the increase in the valuation allowance for the Corporation’s U.K. operations of $316, and additional tax of $203 resulting from the revaluation of the deferred income tax assets of the ALP segment following new legislation enacted in 2022, which will gradually reduce the Pennsylvania state income tax rate from 9.99% in 2022 to 4.99% in 2031.
The change between the years is primarily attributable to the ongoing investment in trade working capital due to a higher level of business activity resulting from increased demand and, for inventories, higher costs associated with inflation and supply chain disruptions.
Investment in trade working capital stabilized in 2023, after a significant increase in 2022 in response to the higher level of business activity and higher 21 costs associated with inflation and supply chain disruptions.
While both segments contributed to the $45,269 increase in net sales, the majority of the increase is attributable to the FCEP segment which benefited from improved pricing, including a higher variable-index surcharge, and increasing demand. A discussion of sales by segment is included below. Operating income (loss) equaled $2,778 and $(4,782) for 2022 and 2021, respectively, an improvement of $7,560.
Net sales equaled $422,340 and $390,189 for 2023 and 2022, respectively. While both segments contributed to the $32,151 increase in net sales, the majority of the increase is attributable to the ALP segment. A discussion of sales by segment is included below. (Loss) income from operations equaled $(34,574) and $2,778 for 2023 and 2022, respectively.
If the Corporation were to remit any foreign earnings to it or any of its U.S. entities, the estimated tax impact would be insignificant. 22 Funds on hand, funds generated from future operations and availability under the Corporation’s revolving credit facility are expected to be sufficient to finance the Corporation’s operational requirements and debt service costs.
Funds on hand, funds generated from future operations and availability under the Corporation’s revolving credit facility are expected to be sufficient to finance the Corporation’s operational requirements and debt service costs. As of December 31, 2023, remaining availability under the revolving credit facility approximated $25,084, net of standard availability reserves.
The following is a reconciliation of income (loss) from operations to non-GAAP adjusted (loss) income from operations for 2022 and 2021, respectively: 2022 2021 - as adjusted (1) Income (loss) from operations, as reported (GAAP) $ 2,778 $ (4,782 ) Asbestos-Related (Credit) Charge (2) (2,226 ) 6,661 Change in Employee Benefit Policy (3) (1,431 ) — Refund of Excess COVID-19 Subsidies (4) 664 — Reorganization-Related Costs (5) — 1,600 (Loss) income from operations, as adjusted (Non-GAAP) $ (215 ) $ 3,479 (1) Income (loss) from operations, as reported (GAAP) and (Loss) income from operations, as adjusted (Non-GAAP) for 2021 include inventory costs using the FIFO method of inventory valuation as more fully explained in Note 2 , Change in Method of Accounting for Inventory Valuation, to the Consolidated Financial Statements.
The following is a reconciliation of (loss) income from operations to non-GAAP adjusted income (loss) from operations for 2023 and 2022, respectively: 2023 2022 (Loss) income from operations, as reported (GAAP) $ (34,574 ) $ 2,778 Asbestos-Related Charge (Credit) (1) 40,887 (2,226 ) Asbestos-Related Proceeds (2) (191 ) - Foreign Energy Credit (3) (1,874 ) - Change in Employee Benefit Policy (4) - (1,431 ) Refund of Excess COVID-19 Subsidies (5) - 664 Income (loss) from operations, as adjusted (Non-GAAP) $ 4,248 $ (215 ) (1) For 2023, represents an increase in the estimated settlement costs of pending and future asbestos claims, net of additional insurance recoveries and a reduction in the estimated defense-to-indemnity cost ratio from 65% to 60%.
(See Note 2 , Change in Method of Accounting for Inventory Valuation , to the Consolidated Financial Statements for further information.) The Corporation 2022 2021 - as adjusted (1) Net Sales: Forged and Cast Engineered Products $ 299,484 77 % $ 260,204 75 % Air and Liquid Processing 90,705 23 % 84,716 25 % Consolidated $ 390,189 100 % $ 344,920 100 % Income (Loss) from Operations: (1) Forged and Cast Engineered Products $ 444 $ 5,073 Air and Liquid Processing (2) 13,686 2,601 Corporate costs (11,352 ) (12,456 ) Consolidated $ 2,778 $ (4,782 ) Backlog: Forged and Cast Engineered Products $ 252,165 68 % $ 223,321 76 % Air and Liquid Processing 116,853 32 % 69,233 24 % Consolidated $ 369,018 100 % $ 292,554 100 % (1) Income (loss) from operations for 2022 and 2021 includes inventory costs using the FIFO method of inventory valuation as more fully explained in Note 2 , Change in Method of Accounting for Inventory Valuation, to the Consolidated Financial Statements.
CONSOLIDATED RESULTS OF OPERATIONS OVERVIEW The Corporation 2023 2022 Net Sales: Forged and Cast Engineered Products $ 303,761 72 % $ 299,484 77 % Air and Liquid Processing 118,579 28 % 90,705 23 % Consolidated $ 422,340 100 % $ 390,189 100 % (Loss) Income from Operations: Forged and Cast Engineered Products $ 7,580 $ 444 Air and Liquid Processing (1) (29,084 ) 13,686 Corporate costs (13,070 ) (11,352 ) Consolidated $ (34,574 ) $ 2,778 Backlog: Forged and Cast Engineered Products $ 247,603 65 % $ 252,165 68 % Air and Liquid Processing 131,309 35 % 116,853 32 % Consolidated $ 378,912 100 % $ 369,018 100 % (1) (Loss) income from operations for the ALP segment includes a charge (benefit) for asbestos-related items of $40,696 and $(2,226) in 2023 and 2022, respectively, as more fully explained in Note 20 , Litigation, to the Consolidated Financial Statements.
Net cash flows provided by financing activities increased by $18,185 in 2022 when compared to 2021 primarily due to: • Proceeds from sale and leaseback financing transactions in 2022 equaling $20,000; • Proceeds from an equipment financing facility in 2022 equaling $6,388; and • Lower principal repayments of $1,174; • Lower debt and equity issuance costs of $148; offset by • Lower net borrowings from the Corporation's revolving credit facility of $6,410; and • Lower proceeds from shareholders exercising warrants for the Corporation’s common stock of $3,115.
Net cash flows provided by financing activities equaled $21,688 and $42,587 for 2023 and 2022, respectively, a decrease of $20,899 primarily due to: • Lower net borrowings from the Corporation’s revolving credit facility of $8,412; • Lower proceeds from sale and leaseback financing arrangements of $20,000; • Lower proceeds from shareholders exercising warrants for the Corporation’s common stock of $193; offset by • Higher proceeds from the equipment financing facility of $3,943; • Proceeds from the Disbursement Agreement between UES and Store Capital Acquisitions, LLC for leasehold improvements of $2,500; • Higher net proceeds from related-party borrowings of $672; • Lower debt and equity issuance costs of $337; and • Lower debt principal payments of $254.
Although, as a result of volatility in the financial markets during the year, actual returns on plan assets approximated -20.81% for the domestic plans and -38.93% for the foreign plans for 2022; however, approximated 8.70% for the domestic plans and 10.76% for the foreign plans for 2021 and averaged 9.30% for the domestic plans and 8.76% for the foreign plans for 2017 - 2021.
Actual returns on plan assets approximated 12.41% for the domestic plans and 1.90% for the foreign plans for 2023 and, excluding 2022 due to the volatility in the financial markets during the year, 9.82% for the domestic plans and 7.62% for the foreign plans for 2017 - 2023.
Contributions to the defined benefit pension and other postretirement benefits plans equaled $2,199 and $1,658 in 2022 and 2021, respectively, and are expected to approximate $2,484 in 2023. Contributions beyond 2023 are expected to increase primarily as a result of lower than expected pension asset performance in 2022.
Contributions to the defined benefit pension and other postretirement benefits plans are expected to approximate $7,700 in 2024, primarily as a result of lower-than-expected pension asset performance in 2022, $5,500 in 2025, $4,400 in 2026, $3,600 in 2027, and $2,900 in 2028. Net cash flows used in investing activities primarily represents expenditures for the FCEP segment.
For the ALP segment, gross margin, excluding depreciation and amortization, as a percentage of net sales improved slightly as a result of a higher volume of sales, changes in product mix and savings generated from process improvements offset, in part, by higher costs.
For the FCEP segment, gross margin, excluding depreciation and amortization, improved when compared to the prior year, primarily as a result of higher pricing. For the ALP segment, gross margin, excluding depreciation and amortization, declined when compared to the prior year, primarily as a result of higher costs and an unfavorable product mix.
The credit in 2022 represents a change in the estimated defense-to-indemnity cost ratio from 70% to 65% based on ongoing experience and improvements in defense costs which are expected to continue.
The credit for 2022 represents a reduction in the estimated defense-to-indemnity cost ratio from 70% to 65% based on ongoing experience and improvements in defense costs. See Note 20 , Litigation, to the Consolidated Financial Statements. Investment-related income equaled $128 and $519 for 2023 and 2022, respectively, and represents primarily dividends received from one of the Corporation’s Chinese joint ventures.
See Note 20 , Litigation, to the Consolidated Financial Statements for further information. (2) Operating income includes inventory costs determined using the FIFO method of inventory valuation, as more fully explained in Note 2 , Change in the Method of Accounting for Inventory Valuation, to the Consolidated Financial Statements. Net sales for 2022 increased from the prior year by $5,989.
For 2022, includes the Asbestos-Related Credit of $(2,226). See Note 20 , Litigation, to the Consolidated Financial Statements for further information. Net sales for 2023 increased from the prior year by $27,874 on better pricing and a higher volume of shipments.
Approximately 6% of the backlog is expected to be released after 2023. A discussion of backlog by segment is included below. Gross margin, excluding depreciation and amortization , as a percentage of net sales was 15.9% and 19.2% for 2022 and 2021, respectively.
Approximately 13% of the backlog is expected to be released after 2024. A discussion of backlog by segment is included below.
As is consistent with past practice, the Corporation will negotiate with the intent to secure mutually beneficial arrangements covering multiple years. See Note 12 , Commitments and Contingent Liabilities , and Note 15 , Derivative Instruments , to the Consolidated Financial Statements.
The Corporation has long-term labor agreements at each of the key locations. Certain of these agreements will expire in 2024. As is consistent with past practice, the Corporation will negotiate with the intent to secure mutually beneficial arrangements covering multiple years.
Air and Liquid Processing 2022 2021 Change Net sales Heat exchange coils $ 31,395 $ 24,372 $ 7,023 Air handling systems 29,436 26,477 2,959 Centrifugal pumps 29,874 33,867 (3,993 ) $ 90,705 $ 84,716 $ 5,989 Operating income (1), (2) $ 13,686 $ 2,601 $ 11,085 Backlog $ 116,853 $ 69,233 $ 47,620 (1) Operating income for 2022 includes the Asbestos-Related Credit of $2,226 and operating income for 2021 includes the Asbestos-Related Charge of $6,661.
Air and Liquid Processing 2023 2022 Change Net sales: Heat exchange coils $ 45,258 $ 31,395 $ 13,863 Air handling systems 38,526 29,436 9,090 Centrifugal pumps 34,795 29,874 4,921 $ 118,579 $ 90,705 $ 27,874 Operating (loss) income (1) $ (29,084 ) $ 13,686 $ (42,770 ) Backlog $ 131,309 $ 116,853 $ 14,456 (1) For 2023, includes net expense of $40,696 for the Asbestos-Related Charge and the Asbestos-Related Proceeds.
EFFECTS OF INFLATION Inflationary and market pressures on costs are likely to continue to be experienced. Product pricing is reflective of current costs.
EFFECTS OF INFLATION Inflationary and market pressures on costs are likely to continue. Customer orders for the FCEP and ALP segments generally are expected to ship within two years from the backlog date, thereby mitigating the risk of inflation when compared to longer-term contracts. In addition, product pricing is reflective of current costs.
Net sales increased by $39,280 in 2022 from 2021 principally due to the net of: • Improved pricing and higher variable-index surcharges passed through to customers as a result of higher raw material, energy and transportation costs, which increased net sales in 2022 when compared to 2021 by approximately $37,500; • Higher volume of mill roll shipments primarily from improved demand, which increased net sales in 2022 when compared to 2021 by approximately $10,400; • Changes in product mix, which increased net sales in 2022 when compared to 2021 by approximately $6,400; and 20 • Higher volume of FEP as a result of increased demand from the steel distribution and oil and gas markets in early 2022, which increased net sales in 2022 when compared to 2021 by approximately $800; offset by • Changes in exchange rates used to translate net sales of the segment’s foreign subsidiaries into the U.S. dollar, which decreased net sales in 2022 when compared to 2021 by approximately $15,800.
(5) Represents excess COVID-19 subsidies received in 2020 and returned in 2022. 19 Forged and Cast Engineered Products 2023 2022 Change Net sales: Forged and cast mill rolls $ 285,577 $ 256,559 $ 29,018 FEP 18,184 42,925 (24,741 ) $ 303,761 $ 299,484 $ 4,277 Operating income $ 7,580 $ 444 $ 7,136 Backlog: Forged and cast mill rolls $ 245,063 $ 243,648 $ 1,415 FEP 2,540 8,517 (5,977 ) $ 247,603 $ 252,165 $ (4,562 ) Net sales increased by $4,277 in 2023 from 2022 principally due to the net of: • Higher volume of forged roll shipments, which increased net sales in 2023 when compared to 2022 by approximately $27,100; • Improved pricing, net of lower variable-index surcharges passed through to customers as a result of fluctuations in the price of raw material, energy and transportation cost, which increased net sales in 2023 when compared to 2022 by approximately $9,400; offset by • Lower volume of FEP shipments, which decreased net sales in 2023 when compared to 2022 by approximately $23,300; • Lower volume of cast roll shipments, which decreased sales in 2023 when compared to 2022 by approximately $6,600; and • Changes in exchange rates used to translate net sales of the segment’s foreign subsidiaries into the U.S. dollar, which decreased net sales in 2023 when compared to 2022 by approximately $2,300.
See Note 20 , Litigation, to the Consolidated Financial Statements for further information. (3) Represents a benefit resulting from a change in how certain employees earn certain benefits. (4) Represents excess COVID-19 subsidies received in 2020 and returned in 2022.
For 2022, represents a benefit from the reduction in the estimated defense-to-indemnity cost ratio from 70% to 65%. See Note 20 , Litigation, to the Consolidated Financial Statements for further information. (2) Represents proceeds received from an insolvent asbestos-related insurance carrier.
(2) For 2022, represents a credit for a change is the estimated defense-to-indemnity cost ratio from 70% to 65%. For 2021, represents a charge for changes in the estimated costs of pending and future asbestos claims, net of additional insurance recoveries through the estimated final date by which the Corporation expects to have settled all asbestos-related claims.
The charge for 2023 represents the net of: • An increase in the estimated settlement costs of pending and future asbestos claims, net of additional insurance recoveries, of $42,344 primarily as a result of recent experience and higher expected settlement values to resolve a claim; offset by • A reduction in the estimated defense-to-indemnity cost ratio from 65% to 60%, based on ongoing experience and improvements in defense costs that are expected to continue, which reduced estimated costs by approximately $1,457; and • Asbestos-Related Proceeds of $191.
To minimize the effect of future increases, the Corporation has entered into pricing for a portion of the electricity and natural gas for certain of its FCEP operating entities and has long-term labor agreements at each of the key locations. Certain of these agreements will expire in 2023.
To minimize the effect of future increases, including for customer orders without a surcharge, the FCEP segment has fixed pricing for a portion of its estimated electricity and natural gas usage. The ALP segment also has fixed pricing for a portion of its estimated commodity (copper and aluminum) usage.