Biggest changeCorporate activities include selling, general and administrative expenses, consisting primarily of compensation, professional fees and overhead costs not directly related to a specific operating segment. 38 Table of Contents The selected operating segment financial information are as follows (in thousands): Year Ended December 31, 2022 2021 2020 Revenues: Ethanol production: Revenues from external customers $ 3,070,192 $ 2,153,368 $ 1,502,481 Intersegment revenues — — 100 Total segment revenues 3,070,192 2,153,368 1,502,581 Agribusiness and energy services: Revenues from external customers 588,654 669,526 416,403 Intersegment revenues 26,961 21,958 27,468 Total segment revenues 615,615 691,484 443,871 Partnership: Revenues from external customers 4,003 4,274 4,835 Intersegment revenues 75,764 74,178 78,510 Total segment revenues 79,767 78,452 83,345 Revenues including intersegment activity 3,765,574 2,923,304 2,029,797 Intersegment eliminations (102,725) (96,136) (106,078) $ 3,662,849 $ 2,827,168 $ 1,923,719 Year Ended December 31, 2022 2021 2020 Cost of goods sold: Ethanol production $ 3,068,366 $ 2,063,283 $ 1,507,335 Agribusiness and energy services 562,950 657,375 409,407 Intersegment eliminations (106,305) (95,549) (104,579) $ 3,525,011 $ 2,625,109 $ 1,812,163 Year Ended December 31, 2022 2021 2020 Gross margin: Ethanol production $ 1,826 $ 90,085 $ (4,754) Agribusiness and energy services 52,665 34,109 34,464 Partnership 79,767 78,452 83,345 Intersegment eliminations 3,580 (587) (1,499) $ 137,838 $ 202,059 $ 111,556 39 Table of Contents Year Ended December 31, 2022 2021 2020 Operating income (loss): Ethanol production (1) $ (117,764) $ (27,996) $ (129,618) Agribusiness and energy services 36,415 17,458 15,773 Partnership 47,699 48,672 50,437 Intersegment eliminations 3,580 (587) (1,400) Corporate activities (2) (68,878) (12,039) (57,888) $ (98,948) $ 25,508 $ (122,696) (1) Operating loss for ethanol production includes an inventory lower of cost or net realizable value adjustment of $12.3 million for the year-ended December 31, 2022, and a goodwill impairment charge of $24.1 million and $3.9 million loss on sale of assets from the sale of the Hereford, Texas ethanol plant for the year-ended December 31, 2020.
Biggest changeThe selected operating segment financial information are as follows (in thousands): Year Ended December 31, 2023 2022 2021 Revenues Ethanol production Revenues from external customers $ 2,815,873 $ 3,070,192 $ 2,153,368 Intersegment revenues — — — Total segment revenues 2,815,873 3,070,192 2,153,368 Agribusiness and energy services: Revenues from external customers 475,757 588,654 669,526 Intersegment revenues 25,146 26,961 21,958 Total segment revenues 500,903 615,615 691,484 Partnership Revenues from external customers 4,113 4,003 4,274 Intersegment revenues 76,970 75,764 74,178 Total segment revenues 81,083 79,767 78,452 Revenues including intersegment activity 3,397,859 3,765,574 2,923,304 Intersegment eliminations (102,116) (102,725) (96,136) $ 3,295,743 $ 3,662,849 $ 2,827,168 Year Ended December 31, 2023 2022 2021 Cost of goods sold Ethanol production $ 2,751,292 $ 3,068,366 $ 2,063,283 Agribusiness and energy services 454,776 562,950 657,375 Intersegment eliminations (102,230) (106,305) (95,549) $ 3,103,838 $ 3,525,011 $ 2,625,109 39 Table of Contents Year Ended December 31, 2023 2022 2021 Gross margin Ethanol production $ 64,581 $ 1,826 $ 90,085 Agribusiness and energy services 46,127 52,665 34,109 Partnership 81,083 79,767 78,452 Intersegment eliminations 114 3,580 (587) $ 191,905 $ 137,838 $ 202,059 Year Ended December 31, 2023 2022 2021 Operating income (loss) Ethanol production (1) $ (66,931) $ (117,764) $ (27,996) Agribusiness and energy services 28,100 36,415 17,458 Partnership 46,859 47,699 48,672 Intersegment eliminations 114 3,580 (587) Corporate activities (2) (69,720) (68,878) (12,039) $ (61,578) $ (98,948) $ 25,508 (1) Operating loss for ethanol production includes an inventory lower of average cost or net realizable value adjustment of $2.6 million and $12.3 million for the year-ended December 31, 2023 and 2022, respectively.
Changes in fair value are recorded in operating income unless the contracts qualify for, and we elect, cash flow hedge accounting treatment. Certain qualifying derivatives related to ethanol production and agribusiness and energy services segments are designated as cash flow hedges. We evaluate the derivative instrument to ascertain its effectiveness prior to entering into cash flow hedges.
Changes in fair value are recorded in operating income unless the contracts qualify for, and we elect, cash flow hedge accounting treatment. Certain qualifying derivatives related to ethanol production and agribusiness and energy services are designated as cash flow hedges. We evaluate the derivative instrument to ascertain its effectiveness prior to entering into cash flow hedges.
The timing and amount of repurchase transactions are determined by our management based on market conditions, share price, legal requirements and other factors. The program may be suspended, modified or discontinued at any time without prior notice. We did not repurchase any common stock in 2022 and 2021.
The timing and amount of repurchase transactions are determined by our management based on market conditions, share price, legal requirements and other factors. The program may be suspended, modified or discontinued at any time without prior notice. We did not repurchase any common stock in 2023, 2022 or 2021.
We conduct the majority of our business in U.S. dollars and are not currently exposed to material foreign currency risk. Interest Rate Risk We are exposed to interest rate risk through our loans which bear interest at variable rates. Interest rates on our variable-rate debt are based on the market rate for the lender’s prime rate, SOFR or LIBOR.
We conduct the majority of our business in U.S. dollars and are not currently exposed to material foreign currency risk. Interest Rate Risk We are exposed to interest rate risk through our loans which bear interest at variable rates. Interest rates on our variable-rate debt are based on the market rate for the lender’s prime rate or SOFR.
For our agribusiness and energy services segment, our primary sources of revenue include sales of ethanol, distillers grains and renewable corn oil that we market for our ethanol plants, in which we earn a marketing fee, sales of ethanol we market for a third-party and sales of grain and other commodities purchased in the open market.
For our agribusiness and energy services segment, our primary sources of revenue include sales of ethanol, distillers grains and renewable corn oil that we market for our ethanol plants, in which we earn a marketing fee, sales of ethanol we market for a third-party and sales of other commodities purchased in the open market.
The initial conversion rate is 31.6206 shares of the company’s common stock per $1,000 principal amount of 2.25% notes (equivalent to an initial conversion price of approximately $31.62 per share of our common stock), representing an approximately 37.5% premium over the offering price of our common stock.
The initial conversion rate is 31.6206 shares of our common stock per $1,000 principal amount of 2.25% notes (equivalent to an initial conversion price of approximately $31.62 per share of our common stock), representing an approximately 37.5% premium over the offering price of our common stock.
In March 2021, concurrent with the issuance of the 2.25% notes, we used approximately $156.5 million of the net proceeds of the 2.25% notes to repurchase approximately $135.7 million aggregate principal amount of its 4.125% notes due 2022, in privately negotiated transactions.
In March 2021, concurrent with the issuance of the 2.25% notes, we used approximately $156.5 million of the net proceeds of the 2.25% notes to repurchase approximately $135.7 million aggregate principal amount of the 4.125% notes due 2022, in privately negotiated transactions.
Liquidity and Capital Resources Our principal sources of liquidity include cash generated from operating activities and bank credit facilities. We fund our operating expenses and service debt primarily with operating cash flows.
Liquidity and Capital Resources Our principal sources of liquidity include cash generated from operating activities and credit facilities. We fund our operating expenses and service debt primarily with operating cash flows.
We may sell additional assets or equity or borrow capital to improve or preserve our liquidity, expand our business or acquire businesses. Debt We were in compliance with our debt covenants at December 31, 2022.
We may sell additional assets or equity or borrow capital to improve or preserve our liquidity, expand our business or acquire businesses. Debt We were in compliance with our debt covenants at December 31, 2023.
Ethanol Production Segment On February 9, 2021, Green Plains SPE LLC, a wholly-owned special purpose subsidiary and parent of Green Plains Obion and Green Plains Mount Vernon issued $125.0 million of junior secured mezzanine notes due 2026 with BlackRock 45 Table of Contents for the purchase of all notes issued.
Ethanol Production Segment On February 9, 2021, Green Plains SPE LLC, a wholly-owned special purpose subsidiary and parent of Green Plains Obion and Green Plains Mount Vernon issued $125.0 million of junior secured mezzanine notes due February 2026 with BlackRock for the purchase of all notes issued.
These derivative financial instruments are recognized in current assets or current liabilities at fair value. At times, we hedge our exposure to changes in inventory values and designate qualifying derivatives as fair value hedges. The carrying amount of the hedged inventory is adjusted in the current period for changes in fair value.
These derivative financial instruments are recognized in current assets or current liabilities at fair value. 36 Table of Contents At times, we hedge our exposure to changes in inventory values and designate qualifying derivatives as fair value hedges. The carrying amount of the hedged inventory is adjusted in the current period for changes in fair value.
(2) Excludes the amortization of operating lease right-of-use assets and amortization of debt issuance costs. (3) Other income for the year-ended December 31, 2022 includes a grant received from the USDA related to the Biofuel Producer Program of $27.7 million.
(2) Excludes the amortization of operating lease right-of-use assets and amortization of debt issuance costs. (3) Other income for the year-ended December 31, 2023 and 2022, includes a grant received from the USDA related to the Biofuel Producer Program of $3.4 million and $27.7 million, respectively.
Each SOFR rate loan shall bear interest for each day at a rate per annum equal to the Term SOFR rate for the outstanding period plus a Term SOFR adjustment and an applicable margin of 2.25% to 2.50%, which is dependent on undrawn availability under the Facility.
Each 45 Table of Contents SOFR rate loan shall bear interest for each day at a rate per annum equal to the Term SOFR rate for the outstanding period plus a Term SOFR adjustment and an applicable margin of 2.25% to 2.50%, which is dependent on undrawn availability under the facility.
Derivative Financial Instruments We use various derivative financial instruments, including exchange-traded futures and exchange-traded and over-the-counter options contracts, to attempt to minimize risk and the effect of commodity price changes, including but not limited to, corn, ethanol, natural gas, soybean meal, soybean oil and other agricultural and energy products.
Derivative Financial Instruments We use various derivative financial instruments, including exchange-traded futures and exchange-traded and over-the-counter options contracts, to attempt to minimize risk and the effect of commodity price changes, including but not limited to, corn, ethanol, natural gas and other agricultural and energy products.
Since inception, we have repurchased 7.4 million shares of common stock for approximately $92.8 million under the program. We believe we have sufficient working capital for our existing operations. A continued sustained period of unprofitable operations, however, may strain our liquidity.
To date, we have repurchased approximately 7.4 million shares of common stock for approximately $92.8 million under the program. We believe we have sufficient working capital for our existing operations. A continued sustained period of unprofitable operations, however, may strain our liquidity.
Ineffectiveness of the hedges is recognized in the current period to the extent the change in fair value of the inventory is not offset by the change in fair value of the derivative. Please refer to Note 11 - Derivative Financial Instruments to the consolidated financial statements for further details.
Ineffectiveness of the hedges is recognized in the current period to the extent the change in fair value of the inventory is not offset by the change in fair value of the derivative. Please refer to Note 11 - Derivative Financial Instruments included in the notes to the audited consolidated financial statements included herein for further details.
Agribusiness and Energy Services Segment Green Plains Finance Company, Green Plains Grain and Green Plains Trade have total revolving commitments of $350.0 million and an accordion feature whereby amounts available under the Facility may be increased by up to $100.0 million of new lender commitments subject to certain conditions, due 2027.
Agribusiness and Energy Services Segment Green Plains Finance Company, Green Plains Grain and Green Plains Trade have total senior secured revolving commitments of $350.0 million and an accordion feature whereby amounts available under the facility may be increased by up to $100.0 million of new lender commitments subject to certain conditions. The facility matures in March 2027.
Grain inventories held for sale and forward purchase and sale contracts are valued at market prices when available or other market quotes adjusted for differences, such as transportation, between the exchange-traded market and local markets where the terms of the contracts are based.
Fair value hedged inventories and forward purchase and sale contracts are valued at market prices when available or other market quotes adjusted for differences, such as transportation, between the exchange-traded market and local markets where the terms of the contracts are based.
The vast majority of our revenues are from forward contracts accounted for as derivatives under ASC 815 as disclosed in the tables within Note 4 - Revenue and Note 11 - Derivative Financial Instruments . Revenues include net gains or losses from derivatives related to products sold.
The vast majority of our revenues are from forward contracts accounted for as derivatives under ASC 815 as disclosed in the tables within Note 4 - Revenue and Note 11 - Derivative Financial Instruments included in the notes to the audited consolidated financial statements included herein. Revenues include net gains or losses from derivatives related to products sold.
Selling, general and administrative expenses that cannot be allocated to an operating segment are referred to as corporate activities. 37 Table of Contents Other Income (Expense).
Selling, general and administrative expenses that cannot be allocated to an operating segment are referred to as corporate activities. Other Income (Expense).
For the year ended December 31, 2022, revenues included net losses of $1.6 million and cost of goods sold included net losses of $66.2 million associated with derivative instruments. Ethanol Production Segment In the ethanol production segment, net gains and losses from settled derivative instruments are offset by physical commodity purchases or sales to achieve the intended operating margins.
For the year ended December 31, 2023, revenues included net gains of $4.8 million and cost of goods sold included net gains of $30.2 million associated with derivative instruments. Ethanol Production Segment In the ethanol production segment, net gains and losses from settled derivative instruments are offset by physical commodity purchases or sales to achieve the intended operating margins.
Capital resources for maintenance and growth expenditures are funded by a variety of sources, including cash generated from operating activities, borrowings under bank credit facilities, or issuance of senior notes or equity. Our ability to access capital markets for debt under reasonable terms depends on our financial condition, credit ratings and market conditions.
Capital resources for maintenance and growth 43 Table of Contents expenditures are funded by a variety of sources, including cash generated from operating activities, borrowings under credit facilities, or issuance of public or private debt or equity securities. Our ability to access capital markets for debt under reasonable terms depends on our financial condition, credit ratings and market conditions.
Refer to Note 12 – Debt included as part of the notes to consolidated financial statements for more information about our debt. 46 Table of Contents Contractual Obligations and Commitments In addition to debt, our material future obligations include certain lease agreements and contractual and purchase commitments related to commodities, storage and transportation.
Refer to Note 12 – Debt included in the notes to the audited consolidated financial statements included herein for more information about our debt. Contractual Obligations and Commitments In addition to debt, our material future obligations include certain lease agreements and contractual and purchase commitments related to commodities, storage and transportation.
Estimated fair values carried at market are based on exchange-quoted prices, adjusted as appropriate for regional location basis values which represent differences in local markets including transportation as well as quality or grade differences. Basis values are generally determined using inputs from broker quotations or other market transactions. However, a portion of the value may be derived using unobservable inputs.
Estimated fair values carried at market are based on exchange-quoted prices, adjusted as appropriate for regional location basis values which represent differences in local markets including transportation as well as quality or grade differences. Basis values are generally determined using inputs from broker quotations or other market transactions.
At December 31, 2022, our subsidiaries had approximately $117.1 million of net assets that were not available to use in the form of dividends, loans or advances due to restrictions contained in their credit facilities. Net cash provided by operating activities was $69.7 million in 2022 compared to $4.2 million in 2021.
At December 31, 2023, our subsidiaries had approximately $126.8 million of net assets that were not available to use in the form of dividends, loans or advances due to restrictions contained in their credit facilities. Net cash provided by operating activities was $56.3 million in 2023 compared to $69.7 million in 2022.
Year Ended December 31, 2022 2021 2020 Depreciation and amortization: Ethanol production $ 81,545 $ 82,969 $ 67,956 Agribusiness and energy services 3,466 2,535 2,512 Partnership 4,093 3,737 3,806 Corporate activities 3,594 2,711 3,970 $ 92,698 $ 91,952 $ 78,244 We use EBITDA, adjusted EBITDA, and segment EBITDA as measures of profitability to compare the financial performance of our reportable segments and manage those segments.
Year Ended December 31, 2023 2022 2021 Depreciation and amortization Ethanol production $ 89,537 $ 81,545 $ 82,969 Agribusiness and energy services 2,360 3,466 2,535 Partnership 3,175 4,093 3,737 Corporate activities 3,172 3,594 2,711 $ 98,244 $ 92,698 $ 91,952 We use EBITDA, adjusted EBITDA, and segment EBITDA as measures of profitability to compare the financial performance of our reportable segments and manage those segments.
Selling, general and administrative expenses are recognized at the operating segment and corporate level. These expenses consist of employee salaries, incentives and benefits; office expenses; director fees; and professional fees for accounting, legal, consulting and investor relations services. Personnel costs, which include employee salaries, incentives and benefits, as well as severance and separation costs, are the largest expenditure.
These expenses consist of employee salaries, incentives and benefits; office expenses; director fees; and professional fees for accounting, legal, consulting and investor relations services. Personnel costs, which include employee salaries, incentives and benefits, as well as severance and separation costs, are the largest expenditure.
Intersegment Eliminations Intersegment eliminations of revenues increased by $6.6 million for 2022 compared with 2021 due to increased intersegment marketing and commodity service fees within the agribusiness and energy services segment as a result of higher production volumes as well as increased storage and throughput fees paid to the partnership segment.
Intersegment Eliminations Intersegment eliminations of revenues decreased by $0.6 million for 2023 compared with 2022 primarily due to decreased intersegment marketing and commodity service fees within the agribusiness and energy services segment as a result of lower production volumes, partially offset by increased storage and throughput fees paid to the partnership segment.
At December 31, 2022, the outstanding principal balance was $125.0 million on the loan and the interest rate was 11.75%. Green Plains Wood River and Green Plains Shenandoah, wholly-owned subsidiaries of us, have a $75.0 million delayed draw loan agreement, which matures on September 1, 2035.
Green Plains Wood River and Green Plains Shenandoah, wholly-owned subsidiaries of us, have a $75.0 million secured loan agreement, which matures on September 1, 2035. At December 31, 2023, the outstanding principal balance was $73.1 million on the loan and the interest rate was 5.02%.
Income Taxes We recorded income tax expense of $4.7 million for 2022 compared to an income tax expense of $1.8 million in 2021. The increase in the amount of tax expense recorded for 2022 was primarily due to an increase in the valuation allowance recorded against certain deferred tax assets.
Income Taxes We recorded income tax benefit of $5.6 million for 2023 compared to an income tax expense of $4.7 million in 2022. The increase in the amount of tax benefit recorded for 2023 was primarily due to a decrease in the valuation allowance recorded against certain deferred tax assets.
These measures should not be considered an alternative to, or more meaningful than, net income, which is prepared in accordance with GAAP. EBITDA, adjusted EBITDA, and segment EBITDA calculations may vary from company to company.
We believe EBITDA, adjusted EBITDA and segment EBITDA are useful measures to compare our performance against other companies. These measures should not be considered an alternative to, or more meaningful than, net income, which is prepared in accordance with GAAP. EBITDA, adjusted EBITDA, and segment EBITDA calculations may vary from company to company.
Accordingly, our computation of EBITDA, adjusted EBITDA, and segment EBITDA may not be comparable with a similarly titled measure of other companies. 40 Table of Contents The following table reconciles net loss including noncontrolling interest to adjusted EBITDA (in thousands): Year Ended December 31, 2022 2021 2020 Net loss $ (103,377) $ (44,146) $ (89,654) Interest expense (1) 32,642 67,144 39,993 Income tax expense (benefit) 4,747 1,845 (43,879) Depreciation and amortization (2) 92,698 91,952 78,244 EBITDA 26,710 116,795 (15,296) Other income (3) (27,712) — — Loss (gain) on sale of assets, net — (29,601) 20,860 Proportional share of EBITDA adjustments to equity method investees 180 184 7,093 Noncash goodwill impairment — — 24,091 Adjusted EBITDA $ (822) $ 87,378 $ 36,748 (1) Interest expense for the year ended December 31, 2021 includes a loss on extinguishment of convertible notes of $22.1 million and a loss on settlement of convertible notes of $9.5 million.
Accordingly, our computation of EBITDA, adjusted EBITDA, and segment EBITDA may not be comparable with a similarly titled measure of other companies. 40 Table of Contents The following table reconciles net loss including noncontrolling interest to adjusted EBITDA (in thousands): Year Ended December 31, 2023 2022 2021 Net loss $ (76,299) $ (103,377) $ (44,146) Interest expense (1) 37,703 32,642 67,144 Income tax expense (benefit) (5,617) 4,747 1,845 Depreciation and amortization (2) 98,244 92,698 91,952 EBITDA 54,031 26,710 116,795 Other income (3) (3,440) (27,712) — Gain on sale of assets, net (5,265) — (29,601) Proportional share of EBITDA adjustments to equity method investees 180 180 184 Adjusted EBITDA $ 45,506 $ (822) $ 87,378 (1) Interest expense for the year ended December 31, 2021 includes a loss on extinguishment of convertible notes of $22.1 million and a loss on settlement of convertible notes of $9.5 million.
Our exposure to market risk, which includes the impact of our risk management activities resulting from our fixed-price 47 Table of Contents purchase and sale contracts and derivatives, is based on the estimated net income effect resulting from a hypothetical 10% change in price for the next 12 months starting on December 31, 2022, are as follows (in thousands): Commodity Estimated Total Volume Requirements for the Next 12 Months (1) Unit of Measure Net Income Effect of Approximate 10% Change in Price Ethanol 958,000 Gallons $174,393 Corn 330,000 Bushels $162,336 Distillers grains 2,700 Tons (2) $45,178 Renewable corn oil 310,000 Pounds $13,784 Natural gas 27,700 MmBTU $2,388 (1) Estimated volumes assume production at full capacity.
Our exposure to market risk, which includes the impact of our risk management activities resulting from our fixed-price purchase and sale contracts and derivatives, is based on the estimated net income effect resulting from a hypothetical 10% change in price for the next 12 months starting on December 31, 2023, are as follows (in thousands): Commodity Estimated Total Volume Requirements for the Next 12 Months (1) Unit of Measure Net Income Effect of Approximate 10% Change in Price Ethanol 903,000 Gallons $106,788 Corn 310,000 Bushels $114,315 Distillers grains (2) 2,200 Tons (3) $27,409 Renewable corn oil 300,000 Pounds $10,279 Natural gas 26,400 MmBTU $3,884 (1) Estimated volumes assume production at full capacity.
Operating loss in our ethanol production segment increased $89.8 million in 2022 compared with 2021 primarily due to decreased margins as outlined above. Depreciation and amortization expense for the ethanol production segment was $81.5 million for 2022 compared with $83.0 million during 2021.
Operating loss in our ethanol production segment decreased $50.8 million in 2023 compared with 2022 primarily due to increased margins on ethanol production as outlined above. Depreciation and amortization expense for the ethanol production segment was $89.5 million for 2023 compared with $81.5 million during 2022, with the increase primarily due to Ultra-High Protein assets placed in service.
(3) Other income for the year-ended December 31, 2022 includes a grant received from the USDA related to the Biofuel Producer Program of $27.7 million. 41 Table of Contents Total assets by segment are as follows (in thousands): Year Ended December 31, 2022 2021 Total assets (1) : Ethanol production $ 1,157,791 $ 1,101,151 Agribusiness and energy services 489,083 487,164 Partnership 108,680 100,349 Corporate assets 386,437 524,206 Intersegment eliminations (18,860) (53,115) $ 2,123,131 $ 2,159,755 (1) Asset balances by segment exclude intercompany balances.
(3) Other income for the year-ended December 31, 2023 and 2022, includes a grant received from the USDA related to the Biofuel Producer Program of $3.4 million and $27.7 million, respectively. 41 Table of Contents Total assets by segment are as follows (in thousands): Year Ended December 31, 2023 2022 Total assets (1) Ethanol production $ 1,173,218 $ 1,157,791 Agribusiness and energy services 413,937 489,083 Partnership 102,776 108,680 Corporate assets 254,300 386,437 Intersegment eliminations (4,909) (18,860) $ 1,939,322 $ 2,123,131 (1) Asset balances by segment exclude intercompany balances.
The company has accounted for the agreements as short-term notes, rather than revenues, and has elected the fair value option to offset fluctuations in market prices of the inventory. This agreement is subject to negotiated variable interest rates. The company had no outstanding short-term notes payable related to the inventory financing agreement as of December 31, 2022.
Green Plains Grain has a short-term inventory financing agreement with a financial institution. The company has accounted for the agreement as short-term notes, rather than revenues, and has elected the fair value option to offset fluctuations in market prices of the inventory. This agreement is subject to negotiated variable interest rates.
Year Ended December 31, 2022 compared with the Year Ended December 31, 2021 Consolidated Results Consolidated revenues increased $835.7 million in 2022 compared with 2021 primarily due to higher average selling prices and higher volumes sold on ethanol, distillers grains and renewable corn oil within our ethanol production segment as described below, slightly offset by lower revenues within our agribusiness and energy services segment as a result of decreased trading volumes.
Year Ended December 31, 2023 compared with the Year Ended December 31, 2022 Consolidated Results Consolidated revenues decreased $367.1 million in 2023 compared with 2022 primarily due to lower average selling prices and lower volumes sold on ethanol, distillers grains and renewable corn oil within our ethanol production segment as described below.
The following table reconciles segment EBITDA to consolidated adjusted EBITDA (in thousands): Year Ended December 31, 2022 2021 2020 Adjusted EBITDA: Ethanol production (1) $ (8,619) $ 55,056 $ (60,868) Agribusiness and energy services 39,798 19,716 18,430 Partnership 52,429 53,109 54,907 Intersegment eliminations 3,580 (587) (1,400) Corporate activities (2) (60,478) (10,499) (26,365) EBITDA 26,710 116,795 (15,296) Other income (3) (27,712) — — Loss (gain) on sale of assets, net — (29,601) 20,860 Proportional share of EBITDA adjustments to equity method investees 180 184 7,093 Noncash goodwill impairment — — 24,091 Adjusted EBITDA $ (822) $ 87,378 $ 36,748 (1) Operating loss for ethanol production includes an inventory lower of cost or net realizable value adjustment of $12.3 million for the year-ended December 31, 2022, and a goodwill impairment charge of $24.1 million and $3.9 million loss on sale of assets from the sale of the Hereford, Texas ethanol plant for the year-ended December 31, 2020.
The following table reconciles segment EBITDA to consolidated adjusted EBITDA (in thousands): Year Ended December 31, 2023 2022 2021 Adjusted EBITDA: Ethanol production (1) $ 26,769 $ (8,619) $ 55,056 Agribusiness and energy services 31,689 39,798 19,716 Partnership 51,678 52,429 53,109 Intersegment eliminations 114 3,580 (587) Corporate activities (2) (56,219) (60,478) (10,499) EBITDA 54,031 26,710 116,795 Other income (3) (3,440) (27,712) — Gain on sale of assets, net (5,265) — (29,601) Proportional share of EBITDA adjustments to equity method investees 180 180 184 Adjusted EBITDA $ 45,506 $ (822) $ 87,378 (1) Operating loss for ethanol production includes an inventory lower of average cost or net realizable value adjustment of $2.6 million and $12.3 million for the year-ended December 31, 2023 and 2022, respectively.
On December 31, 2022, we had $444.7 million in cash and cash equivalents and $55.6 million in restricted cash. We also had $235.0 million available under our committed revolving credit agreement, subject to restrictions or other lending conditions. Funds at certain subsidiaries are generally required for their ongoing operational needs and restricted from 43 Table of Contents distribution.
We also had $251.0 million available under our committed revolving credit agreement, subject to restrictions or other lending conditions. Funds at certain subsidiaries are generally required for their ongoing operational needs and restricted from distribution.
For our ethanol production segment, our revenues are derived primarily from the sale of ethanol, distillers grains, Ultra-High Protein and renewable corn oil.
Off-Balance Sheet Arrangements We do not have any off-balance sheet arrangements. Components of Revenues and Expenses Revenues . For our ethanol production segment, our revenues are derived primarily from the sale of ethanol, distillers grains, Ultra-High Protein and renewable corn oil.
To reduce commodity price risk caused by market fluctuations for purchase and sale commitments of grain and grain held in inventory, we enter into exchange-traded futures and options contracts that serve as economic hedges.
Our inventories are carried at the lower of average cost or net realizable value, except fair-value hedged inventories. To reduce commodity price risk caused by market fluctuations for purchase and sale commitments of grain and grain held in inventory, we enter into exchange-traded futures and options contracts that serve as economic hedges.
At December 31, 2022, the outstanding principal balance on the 2.25% notes was $230.0 million. In June 2019, we issued $115.0 million of 4.00% convertible senior notes due in 2024, or the 4.00% notes.
At December 31, 2023, the outstanding principal balance on the 2.25% notes was $230.0 million. In June 2019, we issued $115.0 million of 4.00% convertible senior notes due in 2024, or the 4.00% notes. During May 2021, we entered into a privately negotiated agreement with certain noteholders of our 4.00% notes.
Aggregate minimum lease payments under the operating lease agreements for future fiscal years as of December 31, 2022 totaled $85.6 million . As of December 31, 2022, we had contracted future purchases of ethanol, grain, natural ga s, a nd distillers grains valued at approximately $389.1 million and future commitments for storage and transportation valued at approximately $23.6 million.
Aggregate minimum lease payments under the operating lease agreements for future fiscal years as of December 31, 2023 totaled $86.9 million . As of December 31, 2023, we had contracted future purchases of grain, ethanol, distillers grains, and natural gas valued at approximately $166.4 million and future commitments for storage and transportation valued at approximately $27.0 million .
Results of Operations Comparability The following summarizes various events that affect the comparability of our operating results for the past three years: • October 2020 Our remaining 50% membership interest in GPCC was sold. • December 2020 Hereford, Texas ethanol plant was sold and certain storage assets of this plant were acquired from the partnership prior to being sold. • December 2020 Acquired a majority interest in FQT. • March 2021 Ord, Nebraska ethanol plant was sold and certain storage assets of this plant were acquired from the partnership prior to being sold. • May 2022 Received a $27.7 million grant from the USDA as part of the CARES Act.
Comparability The following summarizes various events that affect the comparability of our operating results for the past three years: • September 2023 Atkinson, Nebraska ethanol plant was sold and certain storage assets of this plant were acquired from the partnership prior to being sold. • May 2022 Received a $27.7 million grant from the USDA as part of the Biofuel Producer Program.
Additionally, Green Plains Finance Company, Green Plains Trade, Green Plains Grain and Green Plains Commodity Management use revolving credit facilities to finance working capital requirements. We frequently draw from and repay these facilities which results in significant cash movements reflected on a gross basis within financing activities as proceeds from and payments on short-term borrowings.
We frequently draw from and repay these facilities which results in significant cash movements reflected on a gross basis within financing activities as proceeds from and payments on short-term borrowings.
In the event a subsidiary is unable to comply with its debt covenants, the subsidiary’s lenders may determine that an event of default has occurred, and following notice, the lenders may terminate the commitment and declare the unpaid balance due and payable.
In the event a subsidiary is unable to comply with its debt covenants, the subsidiary’s lenders may determine that an event of default has occurred, and following notice, the lenders may terminate the commitment and declare the unpaid balance due and payable. 44 Table of Contents Corporate Activities In March 2021, we issued $230.0 million of unsecured 2.25% convertible senior notes due in 2027, or the 2.25% notes.
For our partnership segment, our revenues consist primarily of fees for receiving, storing, transferring and transporting ethanol and other fuels. Cost of Goods Sold. For our ethanol production segment, cost of goods sold includes direct labor, materials and plant overhead costs. Direct labor includes compensation and related benefits of non-management personnel involved in ethanol plant operations.
For our partnership segment, our revenues consist primarily of fees for receiving, storing, transferring and transporting ethanol and other fuels. Cost of Goods Sold. For our ethanol production segment, Cost of goods sold includes materials, direct labor, shipping and plant overhead costs. Materials include the cost of corn feedstock, denaturant and process chemicals.
At December 31, 2022, we had $634.8 million in debt, $196.6 million of which had variable interest rates. A 10% increase in interest rates would affect our interest cost by approximately $1.8 million per year. Refer to Note 12 – Debt included as part of the notes to consolidated financial statements for more information about our debt.
A 10% increase in interest rates would affect our interest cost by approximately $1.7 million per year. 46 Table of Contents Refer to Note 12 – Debt included in the notes to the audited consolidated financial statements included herein for more information about our debt.
Corporate Activities Operating loss was impacted by an increase in corporate activities of $56.8 million for 2022 compared with 2021, primarily due to the net gain on sale of assets recorded during 2021 of $29.6 million, as well as increased personnel costs, professional fees and travel costs during 2022.
Corporate Activities Operating loss was impacted by an increase in corporate activities of $0.8 million for 2023 compared with 2022, primarily due to increased personnel costs and transaction costs related to the Merger Agreement, partially offset by the gain on the sale of assets during 2023.
From July 1, 2022 through July 8, 2022, the remaining $64.0 million of the 4.00% notes were converted into approximately 4.3 million shares of common stock. Common stock held as treasury shares were exchanged for the 4.00% notes. Pursuant to the guidance within ASC 470, Debt, we recorded the exchanges as a conversion.
The final conversion rate was increased to 66.4178 shares of common stock per $1,000 of principal. From July 1, 2022 through July 8, 2022, the remaining $64.0 million of the 4.00% notes were converted into approximately 4.3 million shares of common stock. Common stock held as treasury shares were exchanged for the 4.00% notes.
(2) Distillers grains quantities are stated on an equivalent dried ton basis. Agribusiness and Energy Services Segment In the agribusiness and energy services segment, our inventories, physical purchase and sale contracts and derivatives are marked to market. Our inventories are carried at the lower of cost or net realizable value, except fair-value hedged inventories.
(2) Includes Ultra-High Protein (3) Distillers grains quantities are stated on an equivalent dried ton basis. 47 Table of Contents Agribusiness and Energy Services Segment In the agribusiness and energy services segment, our inventories, physical purchase and sale contracts and derivatives are marked to market.
On May 25, 2022, we gave notice calling for the redemption of our outstanding 4.00% notes, totaling an aggregate principal amount of $64.0 million. The conversion rate was 66.4178 shares of common stock per 1,000 of principal.
Under this agreement, approximately 3.6 million shares of our common stock were exchanged for $51.0 million in aggregate principal amount of the 4.00% notes. On May 25, 2022, we gave notice calling for the redemption of our outstanding 4.00% notes, totaling an aggregate principal amount of $64.0 million.
(2) Corporate activities for the year-ended December 31, 2021 include a $29.6 million net gain on sale of assets primarily from the sale of the Ord, Nebraska ethanol plant.
(2) Corporate activities for the year-ended December 31, 2023 and 2021 includes a $4.1 million and $29.6 million net gain on sale of assets, respectively.
(2) Corporate activities for the year-ended December 31, 2021 include a $29.6 million net gain on sale of assets primarily from the sale of the Ord, Nebraska ethanol plant.
(2) Corporate activities for the year-ended December 31, 2023 and 2021 includes a $4.1 million and $29.6 million net gain on sale of assets, respectively.
Operating activities compared to the prior year were primarily affected by fluctuations in working capital, including cash provided by higher accounts payable and lower accounts receivable, offset by higher net loss when compared to the prior year.
Operating activities compared to the prior year were primarily affected by higher cash provided by lower inventory and lower net loss compared to the prior year, partially offset by higher cash used related to lower accounts payables.
We monitor and manage this exposure as part of our overall risk management policy to reduce the adverse effect market volatility may have on our operating results.
We monitor and manage this exposure as part of our overall risk management policy to reduce the adverse effect market volatility may have on our operating results. We may hedge these commodities as one way to mitigate risk; however, there may be situations when these hedging activities themselves result in losses.
Other factors include North American energy exploration and production, and the amount of natural gas in underground storage during injection and withdrawal seasons.
Other factors include North American energy exploration and production, and the amount of natural gas in underground storage during injection and withdrawal seasons. During 2022, we locked in natural gas purchases above current market rates, which adversely impacted our 2023 margins.
Segment Results We report the financial and operating performance for the following three operating segments: (1) ethanol production, which includes the production of ethanol, distillers grains, Ultra-High Protein and renewable corn oil, (2) agribusiness and energy services, which includes grain handling and storage, commodity marketing and merchant trading for company-produced and third-party ethanol, distillers grains, renewable corn oil, natural gas and other commodities, and (3) partnership, which includes fuel storage and transportation services.
A discussion regarding our financial condition and results of operations for the year ended December 31, 2022, compared to the year ended December 31, 2021, can be found under Item 7 in our Annual Report on Form 10-K for the fiscal year ended December 31, 2022, filed with the SEC on February 10, 2023. 38 Table of Contents Segment Results We report the financial and operating performance for the following three operating segments: (1) ethanol production, which includes the production of ethanol, distillers grains, Ultra-High Protein and renewable corn oil, (2) agribusiness and energy services, which includes grain handling and storage, commodity marketing and merchant trading for company-produced and third-party ethanol, distillers grains, renewable corn oil, natural gas and other commodities, and (3) partnership, which includes fuel storage and transportation services.
Other income (expense) includes interest earned, interest expense and other non-operating items, as well as a $27.7 million grant received from the USDA related to the Biofuel Producer Program authorized as part of the CARES Act to offset market losses as a result of the COVID-19 pandemic for the year-ended December 31, 2022.
Other income (expense) includes interest earned, interest expense and other non-operating items, as well as $3.4 million and $27.7 million grants received from the USDA for the year-ended December 31, 2023 and 2022, respectively, related to the Biofuel Producer Program. Income from Equity Method Investees.
Corporate Activities In March 2021, we issued $230.0 million of 2.25% convertible senior notes due in 2027, or the 2.25% notes. The 2.25% notes bear interest at a rate of 2.25% per year, payable on March 15 and September 15 of each year.
The 2.25% notes bear interest at a rate of 2.25% per year, payable on March 15 and September 15 of each year.
Transportation expense includes rail car leases, shipping and freight and costs incurred for storing ethanol at destination terminals. Loss (Gain) on Sale of Assets, Net. We completed the sale of the ethanol plant located in Ord, Nebraska in March 2021 and the sale of the ethanol plant located in Hereford, Texas during the fourth quarter of 2020.
Transportation expense includes rail car leases, shipping and freight and costs incurred for storing ethanol at destination terminals. Gain on Sale of Assets. We completed the sale of the ethanol plant located in Atkinson, Nebraska in September 2023. The sale of Atkinson resulted in a pretax gain of $4.1 million recorded at the corporate level.
We use derivative financial instruments to reduce the market risk associated with fluctuations in commodity prices. Sudden changes in commodity prices may require cash deposits with brokers for margin calls or significant liquidity with little advanced notice to meet margin calls, depending on our open derivative positions.
Sudden changes in commodity prices may require cash deposits with brokers for margin calls or significant liquidity with little advanced notice to meet margin calls, depending on our open derivative positions. We continuously monitor our exposure to margin calls and believe we will continue to maintain adequate liquidity to cover margin calls from our operating results and borrowings.
Agribusiness and Energy Services Segment Revenues in our agribusiness and energy services segment decreased $75.9 million while operating income increased $19.0 million in 2022 compared with 2021. The decrease in revenues was primarily due to a decrease in ethanol, distillers grains and renewable corn oil trading volume. Operating income increased primarily as a result of higher trading margins.
Agribusiness and Energy Services Segment Revenues in our agribusiness and energy services segment decreased $114.7 million while operating income also decreased $8.3 million in 2023 compared with 2022. The decrease in revenues was primarily due to a decrease in ethanol, natural gas and distillers grains trading margins, partially offset by an increase in renewable corn oil trading volumes.
At December 31, 2022, the outstanding principal balance was $115.0 million on the facility and the interest rate was 8.02%. Green Plains Commodity Management has an uncommitted $40.0 million revolving credit facility to finance margins related to its hedging programs. We expect to refinance or extend this facility prior to maturity.
At December 31, 2023, the outstanding principal balance was $99.0 million on the facility and the interest rate was 9.41%. Green Plains Commodity Management has an uncommitted $40.0 million revolving credit facility to finance margins related to its hedging programs, which is secured by cash and securities held in its brokerage accounts.
Cost of goods sold in our ethanol production segment increased $1,005.1 million for 2022 compared with 2021 due to higher weighted average corn prices, higher corn volumes processed and hedging activities, resulting in increased costs of $400.2 million, $248.3 million and $151.3 million, respectively, as well as an increase of $178.8 million driven by higher utilities, freight and chemical costs.
Cost of goods sold in our ethanol production segment decreased $317.1 million for 2023 compared with 2022 due to lower weighted average corn prices, lower corn volumes processed and hedging activities, resulting in decreased costs of $300.2 million, $91.1 million and $46.3 million, respectively, as well as lower chemicals and other costs of $26.8 million and lower utility costs of $6.4 million, partially offset by higher ethanol volumes purchased of $150.2 million, as well as higher freight costs of $7.9 million.
Net cash used in investing activities was $105.3 million in 2022 compared to $236.3 million in 2021 primarily due to the purchases of marketable securities in the prior year.
Net cash used in investing activities was $106.9 million in 2023 compared to $105.3 million in 2022 primarily due to higher cash provided by lower capital expenditures and proceeds from the sale of assets in 2023, offset by the proceeds from the sale of marketable securities in the prior year.
Revenues 42 Table of Contents also increased as a result of ethanol hedging activities by $233.3 million.
Revenues increased as a result of hedging activities by $10.9 million.
Ethanol Production Segment Key operating data for our ethanol production segment is as follows: Year Ended December 31, 2022 2021 Ethanol sold (thousands of gallons) 872,133 750,648 Distillers grains sold (thousands of equivalent dried tons) 2,280 1,977 Renewable corn oil sold (thousands of pounds) 281,730 219,807 Corn consumed (thousands of bushels) 301,868 259,786 Revenues in our ethanol production segment increased $916.8 million in 2022 compared with 2021 primarily due to higher ethanol, distillers grains and renewable corn oil volumes sold resulting in increased revenues of $295.7 million, $57.3 million and $31.9 million, respectively, as well as higher weighted average selling prices on ethanol, distillers grains and renewable corn oil resulting in increased revenues of $168.2 million, $90.2 million and $50.0 million, respectively.
Ethanol Production Segment Key operating data for our ethanol production segment is as follows: Year Ended December 31, 2023 2022 Ethanol sold (thousands of gallons) 840,819 872,133 Distillers grains sold (thousands of equivalent dried tons) 1,933 2,213 Ultra-High Protein Sold (thousands of tons) 223 67 Renewable corn oil sold (thousands of pounds) 279,861 281,730 Corn consumed (thousands of bushels) 289,267 301,868 42 Table of Contents Revenues in our ethanol production segment decreased $254.3 million in 2023 compared with 2022 primarily due to lower ethanol, distillers grains and renewable corn oil volumes sold driven partially by the disposition of our Atkinson, Nebraska plant resulting in decreased revenues of $82.3 million, $28.4 million and $1.3 million, respectively, as well as lower weighted average selling prices on ethanol, distillers grains and renewable corn oil resulting in decreased revenues of $96.8 million, $32.4 million and $14.4 million, respectively.
EBITDA is defined as earnings before interest expense, income tax expense, including related tax expense of equity method investments, depreciation and amortization excluding the amortization of right-of-use assets and debt issuance costs.
EBITDA is defined as earnings before interest expense, income taxes, depreciation and amortization excluding the amortization of right-of-use assets and debt issuance costs. Adjusted EBITDA includes adjustments related to other income associated with the USDA COVID-19 relief grants, gains on sale of assets, and our proportional share of EBITDA adjustments of our equity method investees.
Income tax expense was $4.7 million in 2022 compared to an income tax expense of $1.8 million in 2021 primarily due to an increase in the valuation allowance recorded against certain deferred tax assets. The following discussion provides greater detail about our segment performance.
Interest expense increased $5.1 million in 2023 compared with 2022 primarily due to a decrease in the amount of capitalized interest. Income tax benefit was $5.6 million in 2023 compared to an income tax expense of $4.7 million in 2022 primarily due to a decrease in the valuation allowance recorded against certain deferred tax assets.
Market risk is the risk that the value of the financial instrument might be adversely affected by a change in commodity prices or interest rates.
We minimize our credit risk by entering into transactions with high quality counterparties, limiting the amount of financial exposure it has with each counterparty and monitoring their financial condition. Market risk is the risk that the value of the financial instrument might be adversely affected by a change in commodity prices or interest rates.
We incurred capital expenditures of $212.4 million in 2022 primarily for Ultra-High Protein expansion projects at Central City, Mount Vernon and Obion and for various other capital projects, which were funded from our restricted cash accounts.
We incurred capital expenditures of $108.5 million in 2023 primarily for Ultra-High Protein expansion projects at Mount Vernon and Obion, the clean sugar expansion project at Shenandoah and for various other capital projects.
The 4.00% notes were retired effective July 8, 2022. In August 2016, we issued $170.0 million of 4.125% convertible senior notes due in 2022, or 4.125% notes, which were senior, unsecured obligations with interest payable on March 1 and September 1 of each year. Prior to March 1, 2022, the 4.125% notes were not convertible unless certain conditions are satisfied.
Pursuant to the guidance within ASC 470, Debt, we recorded the exchanges as a conversion. The 4.00% notes were retired effective July 8, 2022. In August 2016, we issued $170.0 million of 4.125% convertible senior notes due in 2022, or the 4.125% notes, which were senior, unsecured obligations.
At December 31, 2022, the outstanding principal balance was $74.6 million on the loan and the interest rate was 5.02%. We also have small equipment financing loans, finance leases on equipment or facilities, and other forms of debt financing.
We also have small equipment financing loans, finance leases on equipment or facilities, and other forms of debt financing.
Interest on the term loan is based on 3-month LIBOR plus 8.00%, with a 0% LIBOR floor and is payable on the 15 th day of each March, June, September and December, during the term, with the first interest payment being September 15, 2021. The Amended Credit Facility is secured by substantially all of the assets of the partnership.
Interest on the term loan is based on 3-month SOFR plus 8.26%, and is payable on the 15th day of each March, June, September and December. The term loan is secured by substantially all of the assets of the partnership. As of December 31, 2023, the term loan had a balance of $56.0 million and an interest rate of 13.65%.
The current projected estimate for capital spending for 2023 is approximately $150 million to $250 million, which is subject to review prior to the initiation of any project.
The current projected estimate for capital spending for 2024 is approximately $125 million to $150 million, which is subject to review prior to the initiation of any project. The estimate includes additional expenditures for various capital projects, which are expected to be financed with cash on hand and with cash provided by operating activities.
Recently Issued Accounting Pronouncements For information related to recent accounting pronouncements, see Note 2 – Summary of Significant Accounting Policies included as part of the notes to consolidated financial statements in this report. Off-Balance Sheet Arrangements We do not have any off-balance sheet arrangements. Components of Revenues and Expenses Revenues .
Please refer to Note 16 - Income Taxes included in the notes to the audited consolidated financial statements included herein for further details. Recently Issued Accounting Pronouncements For information related to recent accounting pronouncements, see Note 2 – Summary of Significant Accounting Policies included in the notes to the audited consolidated financial statements included herein.
The sale of Ord resulted in a pretax gain of $35.9 million recorded at the corporate level.
We also completed the sale of the ethanol plant located in Ord, Nebraska in March 2021. The sale of Ord resulted in a pretax gain of $35.9 million recorded at the corporate level. Selling, General and Administrative Expense. Selling, general and administrative expenses are recognized at the operating segment and corporate level.
Partnership Segment Green Plains Partners, through a wholly owned subsidiary, has a term loan to fund working capital, capital expenditures and other general partnership purposes. On July 20, 2021, the partnership’s prior credit facility was amended in the Amended and Restated Credit Agreement (“Amended Credit Facility”) with BlackRock and TMI Trust Company as administrative agent.
The company had no outstanding short-term notes payable related to the inventory financing agreement as of December 31, 2023. Partnership Segment Green Plains Partners, through a wholly owned subsidiary, has a secured term loan to fund working capital, capital expenditures and other general partnership purposes. The term loan has a maturity date of July 20, 2026.
Advances are subject to variable interest rates equal to SOFR plus 1.75%. At December 31, 2022, the outstanding principal balance was $22.7 million on the facility and the interest rate was 6.05%. Green Plains Grain has a short-term inventory financing agreement with a financial institution.
During the first quarter of 2023, this revolving credit facility was extended five years to mature on April 30, 2028. Advances are subject to variable interest rates equal to SOFR plus 1.75%. At December 31, 2023, the outstanding principal balance was $7.0 million on the facility and the interest rate was 7.15%.