Biggest changeContracts may be terminated with a 12-month written notice (generally for multi-year agreement terms) or based on certain defaults by either party or failure to agree on pricing as noted in the agreements. The primary raw materials used in sulfate process TiO 2 are titanium-containing feedstock, primarily ilmenite or purchased sulfate grade slag and sulfuric acid.
Biggest changeWe expect the raw materials purchased under these contracts, and contracts we may enter into, will meet our chloride process feedstock requirements over the next several years. Multi-year contracts generally may be terminated with a 12-month written notice or based on certain defaults by either party or failure to agree on pricing as noted in the agreements.
(3) We operate the facility near Lake Charles through a joint venture with Venator Investments LLC (Venator Investments), a wholly-owned subsidiary of Venator Group, of which Venator Materials PLC (Venator) owns 100% and the amount indicated in the table above represents the share of TiO 2 produced by the joint venture to which we are entitled.
(3) We operate the facility near Lake Charles, Louisiana through a joint venture with Venator Investments LLC (Venator Investments), a wholly-owned subsidiary of Venator Group, of which Venator Materials PLC (Venator) owns 100% and the amount indicated in the table above represents the share of TiO 2 produced by the joint venture to which we are entitled.
We provide our workers with the tools and training necessary to make the appropriate decisions to prevent accidents and injuries. Each of our operating facilities develops, maintains and implements safety programs encompassing key aspects of their operations. In addition, 13 management reviews and evaluates safety performance throughout the year.
We provide our workers with the tools and training necessary to make the appropriate decisions to prevent accidents and injuries. Each of our operating facilities develops, maintains and implements safety programs encompassing key aspects of their operations. In addition, management reviews and evaluates safety performance throughout the year.
At our facilities, we undertake various environmental sustainability programs, and we promote social responsibility and volunteerism through programs designed to support and give back to the local communities in which we operate. Each of our locations maintains site-specific safety programs and disaster response and business continuity plans.
At our facilities, we undertake various environmental sustainability programs, and we promote social responsibility and volunteerism through programs designed to support and give back to the local communities in which we operate. Each of 12 our locations maintains site-specific safety programs and disaster response and business continuity plans.
We expect our manufacturing facilities to produce our products safely and in compliance with local regulations, policies, standards and practices intended to protect the environment and people and have established global policies designed to promote such compliance. We require our employees to comply with such requirements.
We expect 13 our manufacturing facilities to produce our products safely and in compliance with local regulations, policies, standards and practices intended to protect the environment and our people and have established global policies designed to promote compliance. We require our employees to comply with such requirements.
We purchase feedstock for our chloride process TiO 2 from the following primary suppliers for certain contractually specified volumes for delivery extending, in some cases, through 2026: Supplier Product Renewal Terms Rio Tinto Iron and Titanium Ltd. Chloride process grade slag Auto-renews bi-annually Rio Tinto Iron and Titanium Ltd. Upgraded slag Auto-renews annually Eramet SA Chloride process grade slag Renewal terms upon negotiation Sierra Rutile Limited Rutile ore Renewal terms upon negotiation Iluka Resources Limited Rutile ore Renewal terms upon negotiation Saraf Agencies Private Limited Chloride process grade slag Renewal terms upon negotiation In the past we have been, and we expect that we will continue to be, successful in obtaining short-term and long-term extensions to these and other existing supply contracts prior to their expiration.
We purchase feedstock for our chloride process TiO 2 from the following primary suppliers for certain contractually specified volumes for delivery extending, in some cases, through 2026: Supplier Product Renewal Terms Rio Tinto Iron and Titanium Ltd. Chloride process grade slag Auto-renews bi-annually Rio Tinto Iron and Titanium Ltd. Upgraded slag Auto-renews annually Eramet SA Chloride process grade slag Renewal terms upon negotiation Sierra Rutile Limited Rutile ore Renewal terms upon negotiation Iluka Resources Limited Rutile ore Renewal terms upon negotiation Saraf Agencies Private Limited Chloride process grade slag Renewal terms upon negotiation In the past we have been, and we expect that we will continue to be, successful in obtaining short-term and long-term extensions to these and other existing supply contracts.
Our chloride process production and remaining sulfate production capacity has increased by approximately 5% over the past ten years due to debottlenecking programs with only moderate capital expenditures. We operated our facilities at reduced capacities in the fourth quarter of 2022 and into 2023.
Our chloride process production and remaining sulfate production capacity has increased by approximately 5% over the past ten years due to debottlenecking programs with only moderate capital expenditures. We operated our facilities at reduced capacities in the fourth quarter of 2022 and through 2023.
Although we sell our TiO 2 to all segments of the paper end-use market, our primary focus is on the TiO 2 grades used in paper laminates, where several layers of paper are laminated together using melamine resin under high temperature and pressure.
Although we sell our TiO 2 to all segments of the paper end-use market, our primary focus is on the TiO 2 grades used in coated board and paper laminates, where several layers of paper are laminated together using melamine resin under high temperature and pressure.
As one of the few vertically integrated producers of sulfate process TiO 2 , we operate a rock ilmenite mine in Norway, which provided all of the feedstock for our European sulfate process TiO 2 plants in 2022. We expect ilmenite production from our mine to meet our European sulfate process feedstock requirements for the foreseeable future.
As one of the few vertically integrated producers of sulfate process TiO 2 , we operate a rock ilmenite mine in Norway, which provided all of the feedstock for our European sulfate process TiO 2 plants in 2023. We expect ilmenite production from our mine to meet our European sulfate process feedstock requirements for the foreseeable future.
Ltd. 11% Venator 7% Kronos 7% Other 48% Chemours has approximately one-half of total North American TiO 2 production capacity and is our principal North American competitor. LB Group Co. Ltd. previously announced it plans to add an additional 200,000 tons of chloride capacity which we expect will be added incrementally over the next several years.
Ltd. 12% Kronos 7% Venator 7% Other 48% Chemours has approximately one-half of total North American TiO 2 production capacity and is our principal North American competitor. LB Group Co. Ltd. previously announced it plans to add an additional 200,000 tons of chloride process capacity which we expect will be added incrementally over the next several years.
We did not experience any work stoppages during 2022, although it is possible that there could be future work stoppages or other labor disruptions that could materially and adversely affect our business, results of operations, financial position, or liquidity.
We did not experience any work stoppages during 2023, although it is possible that there could be future work stoppages or other labor disruptions that could materially and adversely affect our business, results of operations, financial position, or liquidity.
We, along with our distributors and agents, sell and provide technical services for our products to approximately 4,000 customers in 100 countries with the majority of our sales in Europe, North America and the Asia Pacific region.
We, along with our distributors and agents, sell and provide technical services for our products to approximately 3,000 customers in 100 countries with the majority of our sales in Europe, North America and the Asia Pacific region.
Therefore, over the past ten years, we and our competitors increased industry capacity through debottlenecking projects, although this increase only partly compensated for the shut-down of various TiO 2 plants throughout the world. Although overall industry demand is expected to increase in 2023, other than through debottlenecking projects and the LB Group Co.
Therefore, over the past ten years, we and our competitors increased industry capacity through debottlenecking projects; however, this increase only partly compensated for the shut-down of various TiO 2 plants throughout the world. Although overall industry demand is expected to increase in 2024, other than through debottlenecking projects and the LB Group Co.
Patents – We have obtained patents and have numerous patent applications pending that cover our products and the technology used in the manufacture of our products. Our patent strategy is important to us and our continuing business activities.
Patents – We have obtained patents and have numerous patent applications pending that cover certain aspects of our products and the technology used in the manufacture of our products. Our patent strategy is important to us and our continuing business activities.
We own the Leverkusen facility, which represents about one-third of our current TiO 2 production capacity, but we lease the land under the facility from Bayer under a long-term agreement which expires in 2050. Lease payments are periodically negotiated with Bayer for periods of at least two years at a time.
We own our Leverkusen facility, which represents about one-third of our current TiO 2 production capacity, but we lease the land under the facility under a long-term agreement which expires in 2050. Lease payments are periodically negotiated for periods of at least two years at a time.
Our TiO 2 business is enhanced by the following three complementary businesses, which comprised approximately 8% of our net sales in 2022: ● We own and operate an ilmenite mine in Norway pursuant to a governmental concession with an unlimited term. Ilmenite is a raw material used directly as a feedstock by some sulfate-process TiO 2 plants.
Our TiO 2 business is enhanced by the following three complementary businesses, which comprised approximately 10% of our net sales in 2023: ● We own and operate an ilmenite mine in Norway pursuant to a governmental concession with an unlimited term. Ilmenite is a raw material used directly as a feedstock by some sulfate-process TiO 2 plants.
We strive to maintain good relationships with all our employees, including the unions and workers’ councils representing those employees. In Europe, our union employees are covered by master collective bargaining agreements for the chemical industry that are generally renewed annually. At December 31, 2022, approximately 88% of our worldwide workforce is organized under collective bargaining agreements.
We strive to maintain good relationships with all our employees, including the unions and workers’ councils representing those employees. In Europe, our union employees are covered by master collective bargaining agreements for the chemical industry that are generally renewed annually. At December 31, 2023, approximately 78% of our worldwide workforce is organized under collective bargaining agreements.
The chloride process is the preferred form for use in coatings and plastics, the two largest end-use markets. Due to environmental factors and customer considerations, the proportion of TiO 2 industry sales represented by chloride process pigments has remained stable relative to sulfate process pigments, and in 2022, chloride process production facilities represented approximately 45% of industry capacity.
The chloride process is the preferred form for use in coatings and plastics, the two largest end-use markets. Due to environmental factors and customer considerations, the proportion of TiO 2 industry sales represented by chloride process pigments has remained stable relative to sulfate process pigments, and in 2023, chloride process production facilities represented approximately 43% of industry capacity.
During 2022, we had an estimated 7% share of worldwide TiO 2 sales volume, and based on sales volume, we believe we are the leading seller of TiO 2 in several countries, including Germany. Our principal competitors are The Chemours Company, Tronox Incorporated, LB Group Co. Ltd. and Venator Materials PLC.
During 2023, we had an estimated 6% share of worldwide TiO 2 sales volume, and based on sales volume, we believe we are the leading seller of TiO 2 in several countries, including Germany. Our principal competitors are The Chemours Company, Tronox Incorporated, LB Group Co. Ltd. and Venator Materials PLC.
The top five TiO 2 producers (i.e. we and our four principal competitors) account for approximately 52% of the world’s production capacity. The following chart shows our estimate of worldwide production capacity in 2022: Worldwide production capacity - 2022 Chemours 15% Tronox 12% LB Group Co.
The top five TiO 2 producers (i.e. we and our four principal competitors) account for approximately 52% of the world’s production capacity. The following chart shows our estimate of worldwide production capacity in 2023: Worldwide production capacity - 2023 Chemours 14% Tronox 12% LB Group Co.
As a result, we normally build inventories during the first and fourth quarters of each year in order to maximize our product availability during the higher demand periods normally experienced in the second and third quarters. Competition The TiO 2 industry is highly competitive.
We normally build inventories during the first and fourth quarters of each year in order to maximize our product availability during the higher demand periods normally experienced in the second and third quarters. 9 Competition The TiO 2 industry is highly competitive.
We sell to a diverse customer base with only one customer representing 10% or more of our net sales in 2022 (Behr Process Corporation – 10%). Our largest ten customers accounted for approximately 33% of net sales in 2022. Neither our business as a whole nor any of our principal product groups is seasonal to any significant extent.
We sell to a diverse customer base with only one customer representing 10% or more of our net sales in 2023 (Behr Process Corporation – 12%). Our largest ten customers accounted for approximately 35% of net sales in 2023. Neither our business as a whole nor any of our principal product groups is seasonal to any significant extent.
These individuals have the responsibility for improving our chloride and sulfate production processes, improving product quality and strengthening our competitive position by developing new products and applications. Our expenditures for these activities were approximately $16 million in 2020, $17 million in 2021 and $15 million in 2022. We expect to spend approximately $17 million on research and development in 2023.
These individuals have the responsibility for improving our chloride and sulfate production processes, improving product quality and strengthening our competitive position by developing new products and applications. Our expenditures for these activities were approximately $17 million in 2021, $15 million in 2022 and $18 million in 2023. We expect to spend approximately $14 million on research and development in 2024.
At December 31, 2022, approximately 50% of our common stock was owned by Valhi, Inc. (NYSE: VHI) and approximately 31% was owned by a wholly-owned subsidiary of NL Industries, Inc. (NYSE: NL). Valhi also owns approximately 83% of NL Industries’ outstanding common stock. A wholly-owned subsidiary of Contran Corporation held approximately 92% of Valhi’s outstanding common stock.
At December 31, 2023, approximately 50% of our common stock was owned by Valhi, Inc. (NYSE: VHI) and approximately 31% was owned by a wholly-owned subsidiary of NL Industries, Inc. (NYSE: NL). Valhi also owns approximately 83% of NL Industries’ outstanding common stock. A wholly-owned subsidiary of Contran Corporation held approximately 91% of Valhi’s outstanding common stock.
The table below shows our estimated market share for our significant markets, Europe and North America, for the last three years. 4 2020 2021 2022 Europe 17% 15% 14% North America 18% 17% 17% We believe we are the leading seller of TiO 2 in several countries, including Germany.
The table below shows our estimated market share for our significant markets, Europe and North America, for the last three years. 2021 2022 2023 Europe 15% 14% 12% North America 17% 17% 16% 4 We believe we are the leading seller of TiO 2 in several countries, including Germany.
The joint venture operates on a break-even basis and therefore we do not have any equity in earnings of the joint venture. We are required to purchase one half of the TiO 2 produced by the joint venture.
We account for our interest in the joint venture by the equity method. The joint venture operates on a break-even basis and therefore we do not have any equity in earnings of the joint venture. We are required to purchase one half of the TiO 2 produced by the joint venture.
Products and end-use markets Including our predecessors, we have produced and marketed TiO 2 in North America and Europe, our primary markets, for over 100 years. We believe we are the largest TiO 2 producer in Europe with 45% of our 2022 sales volumes attributable to markets in Europe.
Products and end-use markets Including our predecessors, we have produced and marketed TiO 2 in North America and Europe, our primary markets, for over 100 years. We believe we are the largest chloride process TiO 2 producer in Europe with 44% of our 2023 sales volumes attributable to markets in Europe.
Our capital expenditures related to ongoing environmental compliance, protection and improvement programs, including capital expenditures which are primarily focused on increasing operating efficiency but also result in improved environmental protection such as lower emissions from our manufacturing facilities, were $17.6 million in 2022 and are currently expected to be approximately $20 million in 2023.
Our capital expenditures related to ongoing environmental compliance, protection and improvement programs, including capital expenditures which are primarily focused on increasing operating efficiency but also result in improved environmental protection such as lower emissions from our manufacturing facilities, were $11.2 million in 2023 and are currently expected to be approximately $28 million in 2024.
The following table summarizes our raw materials purchased or mined in 2022. Raw materials Production process/raw material procured or mined (In thousands of metric tons) Chloride process plants - Purchased slag or rutile ore 488 Sulfate process plants: Ilmenite ore mined and used internally 220 Purchased slag 20 Sales and marketing Our marketing strategy is aimed at developing and maintaining strong relationships with new and existing customers.
The following table summarizes our raw materials purchased or mined in 2023. Raw materials Production process/raw material procured or mined (In thousands of metric tons) Chloride process plants - Purchased slag or rutile ore 430 Sulfate process plants: Ilmenite ore mined and used internally 156 Purchased slag 15 Purchased ilmenite ore 8 Sales and marketing Our marketing strategy is aimed at developing and maintaining strong relationships with new and existing customers.
The following tables show our approximate TiO 2 sales volume by geographic region and end-use for the year ended December 31, 2022: Sales volume percentages Sales volume percentages by geographic region by end-use Europe 45 % Coatings 50 % North America 39 % Plastics 29 % Asia Pacific 9 % Paper 8 % Rest of World 7 % Other 13 % Some of the principal applications for our products include the following: TiO 2 for coatings – Our TiO 2 is used to provide opacity, durability, tinting strength and brightness in industrial coatings, as well as coatings for commercial and residential interiors and exteriors, automobiles, aircraft, machines, appliances, traffic paint and other special purpose coatings.
The following tables show our approximate TiO 2 sales volume by geographic region and end-use for the year ended December 31, 2023: Sales volume percentages Sales volume percentages by geographic region by end-use Europe 44% Coatings 57% North America 41% Plastics 30% Asia Pacific 9% Paper 9% Rest of World 6% Other 4% Some of the principal applications for our products include the following: TiO 2 for coatings – Our TiO 2 is used to provide opacity, durability, tinting strength and brightness in industrial coatings, as well as coatings for commercial and residential interiors and exteriors, automobiles, aircraft, machines, appliances, traffic paint and other special purpose coatings.
As of December 31, 2022, we employed the following number of people: Europe 1,841 Canada 369 United States (1) 56 Total 2,266 (1) Excludes employees of our LPC joint venture. Certain employees at each of our production facilities are organized by labor unions.
As of December 31, 2023, we employed the following number of people: Europe 1,779 Canada 369 United States (1) 48 Total 2,196 (1) Excludes employees of our LPC joint venture. Certain employees at each of our production facilities are organized by labor unions.
Since the beginning of 2017, we have added nine new grades for pigments and other applications. 10 Patents, trademarks, trade secrets and other intellectual property rights We have a comprehensive intellectual property protection strategy that includes obtaining, maintaining and enforcing our patents, primarily in the United States, Canada and Europe.
Since the beginning of 2019, we have added seven new grades for pigments and other applications. 10 Patents, trademarks, trade secrets and other intellectual property rights We have a comprehensive intellectual property protection strategy that includes obtaining, maintaining and enforcing our patents, primarily in the United States, Canada and Europe. We also register, maintain and protect our trademark rights.
The mine has estimated ilmenite reserves that are expected to last at least 50 years. ● We manufacture and sell iron-based chemicals, which are co-products and processed co-products of sulfate and chloride process TiO 2 pigment production.
The mine has estimated ilmenite reserves that we expect, based on internal estimates, to last approximately 50 years. ● We manufacture and sell iron-based chemicals, which are co-products and processed co-products of the sulfate and chloride process TiO 2 pigment production.
A majority-owned subsidiary of Bayer provides some raw materials including chlorine, auxiliary and operating materials, utilities and services necessary to operate the Leverkusen facility under separate supplies and services agreements. (2) The Fredrikstad facility is located on public land and is leased until 2063.
A third-party operator of the manufacturing complex provides some raw materials including chlorine, auxiliary and operating materials, utilities and services necessary to operate the Leverkusen facility under separate supplies and services agreements. (2) The Fredrikstad facility is located on public land and is leased until 2063.
On November 23, 2022 the Court of Justice of the European Union annulled the classification of TiO 2 as a suspected carcinogen in its entirety.
On November 23, 2022, the Court of Justice of the European Union annulled the classification of TiO 2 as a suspected carcinogen in its entirety. That decision is currently under appeal.
We are conducting our businesses in ways that provide all personnel with a safe and healthy work environment and have established safety and environmental programs and goals to achieve such results.
We conduct our businesses in ways intended to provide all personnel with a safe and healthy work environment and have established safety and environmental programs and goals to achieve these results.
Our manufacturing facilities are strategically located adjacent to sources of water, which we use for process operations and for 11 shipping and receiving raw materials and finished products. Water-critical processes are identified and ongoing efforts to minimize water use are incorporated into environmental planning.
We also actively manage potential water-related risks, including flooding and water shortages. Our manufacturing facilities are strategically located adjacent to sources of water, which we use for process operations and for shipping and receiving raw materials and finished products. Water-critical processes are identified and ongoing efforts to minimize water use are incorporated into environmental planning.
Our global total frequency rate aggregating information about employees and contractors was 1.61 in 2020 (1.54 of the aggregate represents employees only) 1.08 in 2021 (0.90 of the aggregate represents employees only) and 1.01 in 2022 (0.86 of the aggregate represents employees only). Diversity and inclusion – We recognize that everyone deserves respect and equal treatment.
Our global total frequency rate aggregating information about employees and contractors was 1.08 in 2021 (0.90 was the frequency rate for employees only), 1.01 in 2022 (0.86 was the frequency rate for employees only) and 0.95 in 2023 (0.74 was the frequency rate for employees only). Diversity and inclusion – We recognize that everyone deserves respect and equal treatment.
In the fourth quarter of 2022 we adjusted production levels to correspond with reduced customer demand in our European and export markets resulting from challenging economic conditions and geopolitical uncertainties.
Beginning in the fourth quarter of 2022 and continuing throughout 2023, we adjusted production levels to correspond with reduced customer demand resulting from challenging economic conditions and geopolitical uncertainties.
Our production volumes include our share of the output produced by our TiO 2 manufacturing joint venture discussed below. Our average production capacity utilization rates were approximately 92% in 2020, full practical capacity in 2021 and 89% in 2022. Our production rates in 2020 were impacted by the COVID-19 pandemic (primarily in the third quarter).
Our production volumes include our share of the output produced by our TiO 2 manufacturing joint venture discussed below. Our average production capacity utilization rates were approximately full practical capacity in 2021, 89% in 2022 and 72% in 2023.
The following table presents the division of our expected 2023 manufacturing capacity by plant location and type of manufacturing process: % of capacity by TiO 2 manufacturing process Facility Description Chloride Sulfate Leverkusen, Germany (1) TiO 2 production, chloride process, co-products 32 % - % Nordenham, Germany TiO 2 production, sulfate process, co-products - 11 Langerbrugge, Belgium TiO 2 production, chloride process, co-products, titanium chemicals products 15 - Fredrikstad, Norway (2) TiO 2 production, sulfate process, co-products - 7 Varennes, Canada TiO 2 production, chloride and sulfate process, slurry facility, titanium chemicals products 17 3 Lake Charles, LA, US (3) TiO 2 production, chloride process 15 - Total 79 % 21 % (1) The Leverkusen facility is located within an extensive manufacturing complex owned by Bayer AG.
The following table presents the division of our expected 2024 manufacturing capacity by plant location and type of manufacturing process: % of capacity by TiO 2 manufacturing process Facility Description Chloride Sulfate Leverkusen, Germany (1) TiO 2 production, chloride process, co-products 32 % - % Nordenham, Germany TiO 2 production, sulfate process, co-products - 11 Langerbrugge, Belgium TiO 2 production, chloride process, co-products, titanium chemicals products 16 - Fredrikstad, Norway (2) TiO 2 production, sulfate process, co-products - 6 Varennes, Canada TiO 2 production, chloride and sulfate process, slurry facility, titanium chemicals products 18 3 Lake Charles, LA, US (3) TiO 2 production, chloride process 14 - Total 80 % 20 % (1) The Leverkusen facility is located within a more extensive manufacturing complex.
We believe that Western Europe and North America currently each account for approximately 16% of global TiO 2 consumption.
We believe Western Europe and North America currently account for approximately 14% and 15% of global TiO 2 consumption, respectively.
Our proprietary chloride production process is an important part of our technology and our business could be harmed if we fail to maintain confidentiality of our trade secrets used in this technology.
We rely upon unpatented proprietary knowledge and continuing technological innovation and other trade secrets to develop and maintain our competitive position. Our proprietary chloride production process is an important part of our technology and our business could be harmed if we fail to maintain confidentiality of our trade secrets used in this technology.
In addition, we operate a rutile slurry manufacturing plant near Lake Charles, Louisiana, which converts dry pigment primarily manufactured for us at the Lake Charles TiO 2 facility into a slurry form that is then shipped to customers. 7 We have corporate and administrative offices located in the U.S., Germany, Norway, Canada, Belgium and France.
In addition, we operate a rutile slurry manufacturing plant near Lake Charles, Louisiana, which converts dry pigment primarily manufactured for us at the Lake Charles TiO 2 facility into a slurry form that is then shipped to customers.
We periodically update our board of directors on our cyber-related risks and cybersecurity programs. In an effort to align our non-employee directors’ financial interests with those of our stockholders, our Board established share ownership guidelines for our non-management directors. We have taken steps to integrate ESG considerations into operating decisions with other critical business factors.
In an effort to align our non-employee directors’ financial interests with those of our stockholders, our board of directors established share ownership guidelines for our non-management directors. We have taken steps to integrate ESG considerations into operating decisions with other critical business factors. We biennially publish an ESG Report, which is available on our public website.
We voluntarily developed these internal metrics and benchmarks, which we use to identify progress and opportunities for improvement. These metrics are not intended to be directly comparable to similar metrics utilized by other companies to track ESG performance, as the standards, methodologies and assumptions used to determine these metrics vary by subsidiary and jurisdiction.
These metrics are not intended to be directly comparable to similar metrics utilized by other companies to track ESG performance, as the standards, methodologies and assumptions used to determine these metrics vary by subsidiary and jurisdiction.
We produce high-purity sulfate process anatase TiO 2 used to provide opacity, whiteness and brightness in a variety of cosmetic and personal care products, such as skin cream, lipstick, eye shadow and toothpaste.
Without the presence of TiO 2 , these materials would be unsuitable for use in many textile applications. 5 We produce high-purity sulfate process anatase TiO 2 used to provide opacity, whiteness and brightness in a variety of cosmetic and personal care products, such as skin cream, lipstick, eye shadow and toothpaste.
In addition to maintaining our patent portfolio, we seek patent protection for our technical developments, principally in the United States, Canada and Europe. U.S. patents are generally in effect for 20 years from the date of filing. Our U.S. patent portfolio includes patents having remaining terms ranging from one year to 20 years.
In addition to maintaining our patent portfolio, we seek patent protection for our technical developments, principally in the United States, Canada and Europe. U.S. patents are generally in effect from the time that they issue as patents and then extend for 20 years from the date of filing.
We also protect our trademark and trade secret rights and have entered into license agreements with third parties concerning various intellectual property matters. We have also from time to time been involved in disputes over intellectual property.
We maintain the secrecy of our trade secret rights and protect them by means of security protocols and confidentiality agreements. In some instances, we have entered into license agreements with third parties concerning various intellectual property matters. We have also from time to time been involved in disputes over intellectual property.
After separation from the impurities in the ore (mainly iron), the TiO 2 is precipitated and calcined to form an intermediate base pigment ready for sale or can be upgraded through finishing treatments. 6 We produced 517,000, 545,000 and 492,000 metric tons of TiO 2 in 2020, 2021 and 2022, respectively.
After separation from the impurities in the ore (mainly iron), the TiO 2 is precipitated and calcined to form an intermediate base pigment ready for sale or can be upgraded through finishing treatments.
Sulfuric acid is available from a number of suppliers. Titanium-containing feedstock suitable for use in the sulfate process is available from a limited number of suppliers principally in Norway, Canada, Australia, India and South Africa.
The primary raw materials used in sulfate process TiO 2 are titanium-containing feedstock, primarily ilmenite or purchased sulfate grade slag and sulfuric acid. Sulfuric acid is available from a number of suppliers. Titanium-containing feedstock suitable for use in the sulfate process is available from a limited number of suppliers principally in Norway, Canada, Australia, India and South Africa.
Two general managers manage the operations of the joint venture acting under the direction of the supervisory committee. We appoint one general manager and Venator appoints the other. We do not consolidate LPC because we do not control it. We account for our interest in the joint venture by the equity method.
This committee is composed of four members, two of whom we appoint and two of whom Venator appoints. Two general managers manage the operations of the joint venture acting under the direction of the supervisory committee. We appoint one general manager and Venator appoints the other. We do not consolidate LPC because we do not control it.
All manufacturing facilities have detailed, site-specific emergency response procedures we believe adequately address regulatory compliance, vulnerability to potential hazards, emergency response and action plans, employee training, alarms and warning systems and crisis communication. 12 At a corporate level, we engage in periodic reviews of our cybersecurity programs, including cybersecurity risk and threats.
All manufacturing facilities have detailed, site-specific emergency response procedures we believe adequately address regulatory compliance, vulnerability to potential hazards, emergency response and action plans, employee training, alarms and warning systems and crisis communication.
During 2021, we were notified by government authorities in Norway that the classification of a dam at our mine facilities was changed to the highest level for Norwegian classification of dam structures.
During 2021, we were notified by government authorities in Norway that the classification of a dam at our mine facilities was changed to the highest level for Norwegian classification of dam structures. As a result, our mine operations are subject to a higher degree of oversight and regulation than existed prior to this change in classification.
We biennially publish an ESG Report, which is available on our public website. The primary purpose of our ESG Report is to describe our policies and programs in the area of ESG, including certain internal metrics and benchmarks related to various aspects of ESG.
The primary purpose of our ESG Report is to describe our policies and programs in the area of ESG, including certain internal metrics and benchmarks related to various aspects of ESG. We voluntarily developed these internal metrics and benchmarks, which we use to identify progress and opportunities for improvement.
We offer our customers a broad portfolio of products that include over 40 different TiO 2 pigment grades under the KRONOS ® trademark, which provide a variety of performance properties to meet customers’ specific requirements. Our major customers include domestic and international paint, plastics, decorative laminate and paper manufacturers.
Overall, we are one of the top five producers of TiO 2 in the world. We offer our customers a broad portfolio of products that include over 50 different TiO 2 pigment grades under the KRONOS ® trademark, which provide a variety of performance properties to meet customers’ specific requirements.
We ship TiO 2 to our customers in either a dry or slurry form via rail, truck and/or ocean carrier. Sales of our core TiO 2 pigments represented approximately 92% of our net sales in 2022. We and our agents and distributors primarily sell our products in three major end-use markets: coatings, plastics and paper.
Our major customers include domestic and international paint, plastics, decorative laminate and paper manufacturers. We ship TiO 2 to our customers in either a dry or slurry form via rail, truck and/or ocean carrier. Sales of our core TiO 2 pigments represented approximately 90% of our net sales in 2023.
We supply ilmenite to our sulfate plants in Europe. We also sell ilmenite ore to third parties, some of whom are our competitors. We also sell an ilmenite-based specialty product to the oil and gas industry.
Along with supplying ilmenite ore to our sulfate plants in Europe, we also sell ilmenite ore to third parties, some of whom are our competitors.
Three of our five production facilities maintain certifications to the ISO 50001:2018 Energy Management standard and all locations have local energy teams in place. These teams are responsible for maintaining ISO 50001:2018 certifications (where applicable), performing regular reviews of local energy consumption, making recommendations regarding capital projects that reduce energy consumption and associated Greenhouse Gas (GHG) emissions or enhance efficiency.
These teams are responsible for maintaining ISO 50001:2018 certifications (where applicable), performing regular reviews of local energy consumption, making recommendations regarding capital projects that reduce energy consumption and associated 11 Greenhouse Gas (GHG) emissions or enhance efficiency. When possible, we look for opportunities to partner with local government authorities through grant opportunities to reduce energy consumption and associated GHG emissions.
We and Venator share production from the plant equally pursuant to separate offtake agreements, unless we and Venator otherwise agree. A supervisory committee directs the business and affairs of the joint venture, including production and output decisions. This committee is composed of four members, two of whom we appoint and two of whom Venator appoints.
LPC owns and operates a chloride-process TiO 2 plant located near Lake Charles, Louisiana. We and Venator share production from the plant equally pursuant to separate offtake agreements, unless we and Venator otherwise agree. A supervisory committee directs the business and affairs of the joint venture, including production and output decisions.
In North America, we have a TiO 2 plant in Varennes, Quebec, Canada and, through the manufacturing joint venture described below, a 50% interest in a TiO 2 plant near Lake Charles, Louisiana. As part of our long-term strategy to increase chloride process production, we phased-out sulfate production at our Leverkusen facility during 2020.
In North America, we have a TiO 2 plant in Varennes, Quebec, Canada and, through the manufacturing joint venture described below, a 50% interest in a TiO 2 plant near Lake Charles, Louisiana.
TiO 2 manufacturing joint venture Kronos Louisiana, Inc., one of our subsidiaries, and Venator Investments each own a 50% interest in a manufacturing joint venture, Louisiana Pigment Company, L.P. (LPC). LPC owns and operates a chloride-process TiO 2 plant located near Lake Charles, Louisiana.
We have corporate and administrative offices located in the U.S., Germany, Norway, Canada, Belgium and France. 7 TiO 2 manufacturing joint venture Kronos Louisiana, Inc., one of our subsidiaries, and Venator Investments each own a 50% interest in a manufacturing joint venture, Louisiana Pigment Company, L.P. (LPC).
In man-made fibers such as rayon and polyester, TiO 2 corrects an 5 otherwise undesirable glossy and translucent appearance. Without the presence of TiO 2 , these materials would be unsuitable for use in many textile applications.
In man-made fibers such as rayon and polyester, TiO 2 corrects an otherwise undesirable glossy and translucent appearance.
The chloride process produces an intermediate base pigment with a wide range of properties. ● Sulfate process – The sulfate process is a batch process in which sulfuric acid is used to extract the TiO 2 from ilmenite or titanium slag.
The chloride process produces a product with a blueish undertone and is the preferred form to produce TiO 2 pigments for use in coatings and plastics, the two largest end-use markets. ● Sulfate process – The sulfate process is a batch process in which sulfuric acid is used to extract the TiO 2 from ilmenite or titanium slag.
Trademarks and trade secrets – Our trademarks, including KRONOS ® , are covered by issued and/or pending registrations, including in Canada and the United States. We protect the trademarks we use in connection with the products we manufacture and sell and have developed goodwill in connection with our long-term use of our trademarks.
We protect the trademarks we use in connection with the products we manufacture and sell and have developed goodwill in connection with our long-term use of our trademarks. Trade secrets – We conduct research activities in secret and we protect the confidentiality of our trade secrets through reasonable measures, including confidentiality agreements and security procedures, including data security.
We have a history of identifying new ways to reduce consumption and waste by converting byproducts to co-products through our KRONOS ecochem® products. Annually we update and publish our Safety, Environment, Energy and Quality Policy which is translated into local languages and distributed to all our employees and shared publicly via our website.
Annually we update and publish our Safety, Environment, Energy and Quality Policy which is translated into local languages and distributed to all our employees and shared publicly via our website. We have implemented rigorous procedures for incident reporting and investigation, including root cause analysis of environmental and safety incidents and near misses.
We have implemented rigorous procedures for incident reporting and investigation, including root cause analysis of environmental and safety incidents and near misses. Because TiO 2 production requires significant energy input, we are focused on energy efficiency at all production locations.
Because TiO 2 production requires significant energy input, we are focused on energy efficiency at all production locations. Four of our five production facilities maintain certifications to the ISO 50001:2018 Energy Management standard and all locations have local energy teams in place.